Komatsu 830E-1AC Dump Truck Operation and Maintenance Manual CEAM020101

Description

• Model List:
  • 830E-1AC Dump Truck

• 1. COVER
• 2. WARNING
• 3. WARNING NONOEM PARTS
• 4. FOREWORD
• 4.1. ALERTS PAGE
• 5. TABLE OF CONTENTS
• 5.1. TRUCK MODEL ILLUSTRATION
• 5.2. ABOUT THIS MANUAL
• 6. STANDARD CHARTS AND TABLES
• 6.1. EFFECT OF SPECIAL LUBRICANTS On Fasteners and Standard Torque Values
• 6.2. STANDARD ASSEMBLY TORQUES For 12Point, Grade 9 Cap screws (SAE)
• 6.3. STANDARD ASSEMBLY TORQUES For Class 10.9 Cap screws Class 10 Nuts
• 7. GENERAL SAFETY
• 7.1. Safety Rules
• 7.2. Truck Safety Features
• 7.3. Clothing And Personal Items
• 7.4. Unauthorized Modification
• 7.5. Leaving The Operators Seat
• 7.6. Mounting And Dismounting
• 7.7. Fire Extinguishers And First Aid Kits
• 7.8. Precautions For High Temperature Fluids
• 7.9. Asbestos Dust Hazard Prevention
• 7.10. Fire Prevention For Fuel And Oil
• 7.11. ROPS Precautions
• 7.12. Preventing Injury From Work Equipment
• 7.13. Precautions For Optional Attachments
• 7.14. Precautions When Starting The Machine
• 7.15. PRECAUTIONS FOR TRUCK OPERATION
• 7.16. OPERATING THE MACHINE
• 7.17. TOWING
• 7.18. WORKING NEAR BATTERIES
• 7.19. PRECAUTIONS FOR MAINTENANCE
• 7.20. TIRES
• 7.21. ADDITIONAL JOB SITE RULES
• 7.22. WHEN REPAIRS ARE NECESSARY
• 7.23. SPECIAL PRECAUTIONS FOR WORKING ON A 830EAC TRUCK
• 8. WARNINGS AND CAUTIONS
• 9. TRUCK OPERATION
• 9.1. PREPARIN G FOR OPERATION
• 9.2. WALK AROUND INSPECTION
• 9.3. ENGINE STARTUP SAFETY PRACTICES
• 9.4. AFTER ENGINE HAS STARTED
• 9.5. EMERGENCY STEERING SYSTEM
• 9.6. MACHINE OPERATION SAFETY PRECAUTIONS
• 9.7. MACHINE OPERATION ON THE HAUL ROAD
• 9.8. STARTING ON A GRADE WITH A LOADED TRUCK
• 9.9. PASSING
• 9.10. LOADING
• 9.11. DUMPING
• 9.12. SUDDEN LOSS OF ENGINE POWER
• 9.13. FUEL DEPLETION
• 9.14. SAFE PARKING PROCEDURES
• 9.15. NORMAL ENGINE SHUTDOWN PROCEDURE
• 9.16. DISABLED TRUCK CONNECTIONS
• 9.17. TOWING
• 9.18. RESERVE ENGINE OIL SYSTEM (Optional)
• 10. OPERATOR CAB AND CONTROLS
• 10.1. STEERING WHEEL AND CONTROLS
• 10.2. PEDALS
• 10.3. GRADE/SPEED RETARD CHART
• 10.4. OVERHEAD PANEL AND DISPLAYS
• 10.5. CENTER CONSOLE
• 10.6. OPERATORS SEAT
• 10.7. HEATER / AIR CONDITIONER COMPARTMENT AND CONTROLS
• 10.8. INSTRUMENT PANEL
• 10.9. OVERHEAD STATUS / WARNING INDICATORS
• 10.10. VEHICLE HEALTH MONITORING SYSTEM (VHMS)
• 10.11. FUSE BLOCKS
• 10.12. CIRCUIT BREAKERS
• 11. LUBRICATION AND SERVICE
• 11.1. SERVICE CAPACITIES
• 11.2. HYDRAULIC TANK SERVICE
• 11.3. WHEEL MOTOR SERVICE
• 11.4. COOLANT LEVEL CHECK
• 11.5. RADIATOR FILLING PROCEDURE
• 11.6. RESERVE ENGINE OIL SYSTEM (Optional)
• 11.7. LUBRICATION CHART
• 11.8. HOUR (DAILY) INSPECTION
• 11.9. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 11.10. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 11.11. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 11.12. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 11.13. HOUR LUBRICATION AND MAINTENANCE CHECKS (Continued)
• 11.14. HOURS LUBRICATION AND MAINTENANCE CHECKS
• 11.15. HOUR MAINTENANCE CHECKS
• 11.16. HOUR MAINTENANCE CHECKS
• 11.17. ,000 HOUR MAINTENANCE CHECKS
• 12. AUTOMATIC LUBRICATION SYSTEM
• 12.1. GENERAL DESCRIPTION
• 12.2. SYSTEM COMPONENTS
• 12.3. SYSTEM OPERATION
• 12.4. GENERAL INSTRUCTIONS
• 12.5. LUBRICANT PUMP
• 12.6. INJECTORS (SL1 Series H)
• 12.7. INJECTOR OPERATION
• 12.8. PREVENTIVE MAINTENANCE PROCEDURES
• 12.9. SYSTEM CHECKOUT
• 12.10. SYSTEM TROUBLESHOOTING CHART
• 13. MAJOR COMPONENT DESCRIPTION
• 14. PAYLOAD METER III
• 14.1. INDEX
• 14.2. Introduction
• 14.3. COMPONENT DESCRIPTION
• 14.4. OPERATORS DISPLAY AND SWITCH
• 14.5. PAYLOAD OPERATION CALCULATION
• 14.6. SOURCES FOR PAYLOAD ERROR
• 14.7. HAUL CYCLE DATA
• 14.8. PC SOFTWARE OVERVIEW
• 14.9. DOWNLOADING DATA
• 14.10. PLM III SYSTEM CONFIGURATION
• 14.11. DATA ANALYSIS
• 15. AM/FM RADIO / CD PLAYER
• 15.1. OPERATING INSTRUCTIONS