Komatsu 830E-5 Dump Truck Field Assembly Instruction CEAW012201.01

Description

• Model List:
  • 830E-5 Dump Truck

• 1. FIELD ASSEMBLY MANUAL 830E5 DUMP
• 2. FOREWORD
• 3. TABLE OF CONTENTS
• 4. SAFETY RULES, TOOLS EQUIPMENT
• 5. TRUCK COMPONENTS AND SPECIFICATIONS
• 5.1. Truck and Engine
• 5.2. AC Induction Traction Motorized Wheels
• 5.3. Suspension
• 5.4. Operators Cab
• 5.5. Power Steering
• 5.6. Dynamic Retarding Grid
• 5.7. Brake System
• 5.8. Selective Catalytic Reduction (SCR)
• 5.9. Diesel Exhaust Fluid (DEF)
• 6. SPECIFICATIONS
• 7. MAJOR COMPONENT WEIGHTS
• 8. RECEIVING ASSEMBLY PREPARATION
• 8.1. Preparation
• 8.2. Coded Boxes
• 9. CHASSIS ASSEMBLY
• 10. DUMP BODY ASSEMBLY
• 10.1. GENERAL INFORMATION
• 10.2. BODY ASSEMBLY
• 10.3. BODY WELDING
• 11. FINAL ASSEMBLY
• 11.1. Mount Tires, Rim Adapter, and Torque
• 11.2. Rear Wheel Installation
• 11.3. Body
• 11.4. Body Pad Shimming Procedure
• 11.5. Rock Ejectors
• 11.6. Mud Flaps
• 11.7. Guide Brackets
• 11.8. Retention Sling
• 11.9. Body Up Switch Adjustment
• 11.10. Hoist limit switch adjustment
• 11.11. Bolt in Lubrication System
• 11.12. Isolation Box Installation
• 11.13. Camera and Radar
• 12. FINAL CHECKOUT
• 13. APPENDIX
• 13.1. STANDARD TORQUE CHARTS AND CONVERSION TABLES
• 13.2. SUSPENSION OILING AND CHARGING PROCEDURE
• 13.3. SUSPENSION OILING AND CHARGING BLOCK KIT INSTALLATION PROCEDURE
• 13.4. OIL AND NITROGEN SPECIFICATIONS CHART
• 13.5. FAN CLUTCH CHECKOUT PROCEDURE
• 13.6. ENGINE EMISSIONS AFTERTREATMENT SYSTEMS
• 13.7. TOEIN ADJUSTMENT
• 13.8. SEAT BELTS AND TETHERS CHECKOUT PROCEDURE
• 13.9. ELECTRIC CHECKOUT PROCEDURE
• 13.10. INTERFACE MODULE CHECKOUT PROCEDURE
• 13.11. ADDITIONAL ELECTRICAL CHECKOUT FOR TRUCKS WITH IM CONTROLS
• 13.12. HYDRAULIC CHECKOUT PROCEDURE
• 13.13. Brake Test PreShift Checkout Procedure
• 13.14. BRAKE SYSTEM CHECKOUT PROCEDURE
• 13.15. AUTOMATIC LUBRICATION SYSTEM
• 13.16. AUTOMATIC LUBRICATION SYSTEM CHECKOUT PROCEDURE
• 13.17. AIR CONDITIONING SYSTEM CHECKOUT PROCEDURE
• 13.18. TIRE MONITORING SYSTEM CHECKOUT PROCEDURE
• 13.19. PAYLOAD METER IV CHECKOUT PROCEDURE
• 13.20. ALTERNATOR LOCK CHECKOUT PROCEDURE
• 13.21. KOMTRAX PLUS 2 SHOP SETUP CHECKOUT PROCEDURE
• 13.22. KOMTRAX PLUS 2 SITE SETUP CHECKOUT PROCEDURE
• 13.23. KOMVISION CHECKOUT PROCEDURE
• 13.24. KOMATSU WIRELESS BRIDGE CHECKOUT PROCEDURE
• 13.25. RETRACTABLE LADDER SYSTEM CHECKOUT PROCEDURE
• 13.26. FIELD ASSEMBLY INSPECTION REPORT
• 13.27. HOUR POSTCOMMISSIONING CHECKSHEET