Komatsu 830E Dump Truck Shop Manual DG681

Description

• Model List:
  • 830E Dump Truck

• 1. COVER
• 2. FOREWARD
• 3. TABLE OF CONTENTS
• 4. GENERAL INFORMATION
• 4.1. GENERAL INFORMATION INDEX
• 5. ENGINE, FUEL, COOLING AND AIR COOLER
• 5.1. AIR FILTRATION SYSTEM
• 6. ELECTRICAL SYSTEM (24VDC NONPROPULSION)
• 6.1. VDC ELECTRIC SUPPLY SYSTEM
• 6.2. DDEC II ELECTRONIC ENGINE CONTROL
• 7. STATEX III ELECTRICAL SYSTEM CHECKOUT PROCEDURE
• 7.1. STATEX III ELECTRICAL SYSTEM CHECKOUT PROCEDURE
• 8. DRIVE AXLE, SPINDLE AND WHEELS
• 8.1. TIRES AND RIMS
• 8.2. REAR AXLE HOUSING
• 9. HYDRAIR II SUSPENSIONS
• 9.1. OILING AND CHARGING PROCEDURE
• 9.2. OIL AND NITROGEN SPECIFICATIONS CHART
• 10. BRAKE CIRCUIT
• 10.1. CARLISLE WHEEL SPEED DISC BRAKES
• 10.2. SERVICE BRAKE CONDITIONING (BURNISHING) PROCEDURE
• 10.3. ROCKWELL WHEEL SPEED FRONT DISC BRAKES
• 10.4. SERVICE BRAKE CONDITIONING (BURNISHING) PROCEDURE
• 10.5. CARLISLE ARMATURE SPEED REAR DISC BRAKES
• 10.6. SERVICE BRAKE CONDITIONING (BURNISHING) PROCEDURE
• 10.7. ROCKWELL ARMATURE SPEED REAR DISC BRAKES
• 10.8. ROCKWELL DISC PARKING BRAKE
• 10.9. CARLISLE DISC PARKING BRAKE
• 11. AIR SYSTEM
• 11.1. AIR SYSTEM OPERATION
• 12. HYDRAUILIC SYSTEM
• 12.1. HYDRAULIC CHECKOUT PROCEDURE
• 12.2. TROUBLESHOOTING CHART
• 12.3. CHECKING HOIST SYSTEM RELIEF VALVE PRESSURE
• 12.4. HYDRAULIC SYSTEM FLUSHING PROCEDURE
• 13. OPTIONS AND SPECIAL TOOLS
• 13.1. FIRE CONTROL SYSTEM (MANUAL)
• 13.2. ALTERNATOR AND WHEELMOTOR COOLING AIR FILTER SYSTEM
• 13.3. WIGGINS QUICK FILL FUEL SYSTEM
• 13.4. BUCKEYE QUICK FUEL SYSTEM
• 13.5. INSPECTION OF PARTS
• 13.6. REBUILD TOOLS
• 13.7. FAN CLUTCH DISASSEMBLY INSTRUCTIONS
• 13.8. REASSEMBLY OF THE FAN CLUTCH
• 13.9. FAN DRIVE CLUTCH
• 13.10. TROUBLESHOOTING CHART
• 13.11. ENGINE COOLANT HEATER
• 13.12. SPECIAL TOOLS
• 13.13. AIR CONDITIONING SYSTEM
• 13.14. TROUBLESHOOTING
• 13.15. PREVENTATIVE MAINTENANCE SCHEDULE FOR AC SYSTEM
• 13.16. AFTERCOOLER OPERATION AND REPAIR
• 13.17. AIR DRYER (AEROFINER III)
• 13.18. DC ELECTRIC SUPPLY SYSTEM
• 13.19. ON VEHICLE TROUBLESHOOTING GUIDE
• 13.20. ADVANCED SYSTEM TROUBLESHOOTING
• 13.21. NIEHOFF Alternator Overhaul Manual
• 13.22. ALTERNATOR DISASSEMBLY
• 13.23. BF4822 STATOR SERVICE TOOL INSTRUCTIONS
• 13.24. OPTIONAL OPERATOR SEAT
• 13.25. TDI SINGLE STAGE AIR STARTER
• 13.26. TDI TWOSTAGE AIR STARTER
• 13.27. TDI TWOSTAGE AIR STARTER TROUBLESHOOTING GUIDE
• 13.28. INGERSOLLRAND TURBINE POWERED STARTER
• 13.29. VDC ELECTRIC START SYSTEM
• 13.30. HAULPAK ONBOARD WEIGHING SYSTEM (OBWS)
• 13.31. TROUBLESHOOTING THE HAULPAK ONBOARD WEIGHING SYSTEM (OBWS)
• 13.32. ONBOARD WEIGHING SYSTEM EXPANDED MEMORY BOX
• 13.33. TROUBLESHOOTING EXPANDED MEMORY BOX
• 13.34. MOTORIZED WHEEL MAINTENANCE SCHEDULE
• 13.35. MOTORIZED WHEEL MAINTENANCE SCHEDULE
• 13.36. MOTORIZED WHEEL MAINTENANCE SCHEDULE
• 13.37. MOTORIZED WHEEL MAINTENANCE SCHEDULE
• 14. OPERATORS CAB
• 14.1. TRUCK CAB
• 15. LUBRICATION AND SERVICE
• 15.1. LUBRICATION AND SERVICE
• 16. INDEX
• 17. SYSTEM SCHEMATICS