Komatsu 930E-4 Dump Truck Operation and Maintenance Manual CEAM024302

Description

• Model List:
  • 930E-4 Dump Truck

• 1. COVER
• 2. INTRODUCTION
• 2.1. FOREWORD
• 2.2. TRUCK MODEL ILLUSTRATION
• 2.3. ABOUT THIS MANUAL
• 2.4. ALERTS PAGE
• 3. TABLE OF CONTENTS
• 4. TORQUE TABLES AND CONVERSION CHARTS
• 4.1. EFFECT OF SPECIAL LUBRICANTS On Fasteners and Standard Torque Values
• 4.2. STANDARD TIGHTENING TORQUES For Class 10.9 Cap screws Class 10 Nuts
• 4.3. STANDARD TIGHTENING TORQUES For SAE Grade 5 and Grade 8 Cap screws
• 4.4. STANDARD TIGHTENING TORQUES For SAE Grade 9 Cap screws
• 5. SAFETY
• 5.1. GENERAL
• 5.2. PRECAUTIONS BEFORE OPERATION
• 5.3. OPERATING THE TRUCK
• 5.4. WORKING NEAR BATTERIES
• 5.5. BEFORE PERFORMING MAINTENANCE
• 5.6. WHILE PERFORMING MAINTENANCE
• 5.7. TIRES
• 5.8. WHEN REPAIRS ARE NECESSARY
• 6. SPECIAL PRECAUTIONS FOR WORKING ON AC DRIVE TRUCKS
• 6.1. PRELIMINARY PROCEDURES BEFORE WELDING OR PERFORMING MAINTENANCE
• 6.2. ENGINE SHUTDOWN PROCEDURE BEFORE WELDING OR PERFORMING MAINTENANCE
• 6.3. CAPACITOR DISCHARGE SYSTEM
• 6.4. ADDITIONAL JOB SITE RULES
• 7. WARNINGS AND CAUTIONS
• 7.1. GRADE/SPEED CHART
• 7.2. KEY SWITCH
• 7.3. ROPS/FOPS
• 7.4. BATTERIES
• 7.5. CAPACITORS
• 7.6. CRUSHING HAZARD
• 7.7. CYLINDER PRESSURE
• 7.8. FILLING THE HYDRAULIC TANK
• 7.9. HYDRAULIC OIL PRESSURE
• 7.10. HOT OIL SPRAY
• 7.11. WHEEL MOTOR OIL LEVEL
• 7.12. HOT EXHAUST
• 7.13. RADIATOR
• 7.14. EMERGENCY LADDER
• 7.15. ACCUMULATOR DRAIN VALVES
• 7.16. EMERGENCY DUMP PROCEDURE
• 7.17. EMERGENCY TOWING PROCEDURE
• 7.18. WELDING
• 7.19. EMERGENCY SHUTDOWN
• 7.20. INFORMATION DISPLAY
• 7.21. WIRELESS SIGNALS
• 7.22. HIGH VOLTAGE
• 7.23. LIFTING INSTRUCTIONS
• 7.24. PRODUCT IDENTIFICATION PLATE
• 7.25. LUBRICATION CHART
• 8. OPERATING INSTRUCTIONS
• 8.1. PREPARING FOR OPERATION
• 8.2. WALK AROUND INSPECTION
• 8.3. RETRACTABLE LADDER SYSTEM (Optional)
• 8.4. INCAB CONTROL PANEL
• 8.5. USING THE INCAB CONTROL PANEL
• 8.6. USING THE GROUND LEVEL CONTROL BOX
• 8.7. EMERGENCY OPERATION
• 8.8. ENGINE STARTUP
• 8.9. AFTER ENGINE STARTUP
• 8.10. PRESHIFT BRAKE CHECK
• 8.11. OPERATION
• 8.12. PERFORMING THE BRAKE TESTS
• 8.13. EMERGENCY STEERING SYSTEM
• 8.14. MACHINE OPERATION SAFETY PRECAUTIONS
• 8.15. OPERATING ON THE HAUL ROAD
• 8.16. STARTING ON A GRADE WITH A LOADED TRUCK
• 8.17. PASSING
• 8.18. LOADING
• 8.19. DUMPING
• 8.20. TOWING
• 8.21. SAFE PARKING PROCEDURES
• 8.22. NORMAL ENGINE SHUTDOWN PROCEDURE
• 8.23. SUDDEN LOSS OF ENGINE POWER
• 8.24. FUEL DEPLETION
• 8.25. DISABLED TRUCK DUMPING PROCEDURE
• 8.26. RESERVE ENGINE OIL SYSTEM
• 9. OPERATOR CAB AND CONTROLS
• 9.1. STEERING WHEEL AND CONTROLS
• 9.2. DYNAMIC RETARDING
• 9.3. GRADE/SPEED CHART
• 9.4. OVERHEAD PANEL AND DISPLAYS
• 9.5. CENTER CONSOLE
• 9.6. DIAGNOSTIC PORTS
• 9.7. OPERATORS SEAT (STANDARD SEAT)
• 9.8. PASSENGER SEAT (STANDARD SEAT)
• 9.9. OPERATORS SEAT (OPTIONAL SEAT)
• 9.10. PASSENGER SEAT (OPTIONAL SEAT)
• 9.11. HEATER / AIR CONDITIONER CONTROLS
• 9.12. INSTRUMENT PANEL
• 9.13. OVERHEAD STATUS / WARNING INDICATORS
• 9.14. REAR AXLE LIGHT BAR
• 9.15. KOMTRAX PLUS
• 9.16. KOMATSU WIRELESS BRIDGE (Optional)
• 9.17. FUSES AND CIRCUIT BREAKERS
• 10. LUBRICATION AND SERVICE
• 10.1. GENERAL
• 10.2. SERVICE CAPACITIES
• 10.3. HYDRAULIC TANK SERVICE
• 10.4. COOLING SYSTEM SERVICE
• 10.5. WHEEL MOTOR SERVICE
• 10.6. RESERVE OIL TANK SERVICE
• 10.7. QUICK FILL SERVICE CENTER
• 10.8. LUBRICATION CHART
• 10.9. HOUR (DAILY) INSPECTIONS
• 10.10. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 10.11. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 10.12. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 10.13. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 10.14. HOUR LUBRICATION AND MAINTENANCE CHECKS
• 10.15. HOUR MAINTENANCE CHECKS
• 11. AUTOMATIC LUBRICATION SYSTEM
• 11.1. GENERAL DESCRIPTION
• 11.2. SYSTEM COMPONENTS
• 11.3. SYSTEM OPERATION
• 11.4. GENERAL INSTRUCTIONS
• 11.5. LUBRICANT PUMP
• 11.6. INJECTORS (SL1 Series H)
• 11.7. PREVENTIVE MAINTENANCE PROCEDURES
• 11.8. SYSTEM CHECKOUT
• 11.9. SYSTEM TROUBLESHOOTING CHART
• 12. COMPONENTS SPECIFICATIONS
• 12.1. MAJOR COMPONENT DESCRIPTIONS
• 12.2. SPECIFICATIONS
• 13. PAYLOAD METER III
• 14. AM/FM RADIO / CD / MP3 / USB / iPOD / AUX PLAYER
• 14.1. OPERATING INSTRUCTIONS