Komatsu AE50, AM50 Series Electric Lift Truck Shop Manual BBA12C1-05

Description

• Model List:
  • AE50 Series Electric Lift Truck
  • AM50 Series Electric Lift Truck

• 1. COVER
• 2. SECTION INDEX
• 3. GENERAL AND SPECIFICATIONS
• 3.1. OUTSIDE VIEW
• 3.2. SPECIFICATIONS
• 3.3. PERIODIC REPLACEMENT OF CONSUMABLE PARTS
• 3.4. SAFETY ITEMS FOR MAINTENANCE
• 3.5. STANDARD TIGHTENING TORQUE FOR BOLTS
• 3.6. STANDARD TIGHTENING TORQUE FOR PIPE JOINTS
• 3.7. HOW TO USE LOCTITE
• 4. TESTING AND ADJUSTING
• 4.1. SERVICE DATA
• 4.2. METHOD OF RELEASING THE PRESSURE IN THE HYDRAULIC PIPING
• 4.3. LIFT INTERRUPT FUNCTION
• 4.4. METER PANEL
• 4.5. OPERATION OF METER PANEL
• 4.6. BATTERY
• 4.7. FUSE
• 4.8. TRANSFER CASE
• 4.9. ADJUSTMENT OF WET TYPE BRAKE AND PARKING BRAKE
• 4.10. WET TYPE BRAKE
• 4.11. HYDRAULIC OIL TANK
• 4.12. MAST
• 4.13. FINGER BAR
• 4.14. NATURALLY DESCENDING AMOUNT OF HYDRAULIC OIL CYLINDER,MEASUREMENT OF NATURALLY FORWARD TILTING AMOUNT
• 4.15. AIR BLEEDING
• 4.16. LIST OF LUBRICANT AND GREASE
• 5. REMOVAL AND INSTALLATION
• 5.1. UNIT LOCATION DIAGRAM
• 5.2. UNIT MASS
• 5.3. DRAWING OF DISASSEMBLY/ASSEMBLY
• 5.4. HYDRAULIC PUMP AND PUMP MOTOR
• 6. DISASSEMBLY AND ASSEMBLY
• 6.1. DRIVE AXLE
• 6.2. TRANSFER
• 6.3. BRAKE WHEEL CYLINDER
• 6.4. BRAKE MASTER CYLINDER
• 6.5. STEERING GEAR BOX
• 6.6. ORBITROL
• 6.7. POWER STEERING CYLINDER
• 7. MAINTENANCE STANDARD
• 7.1. DRIVE AXLE
• 7.2. BRAKE MASTER CYLINDER
• 7.3. MAST, FINGER BAR, FORK
• 7.4. DRIVE MOTOR
• 7.5. PUMP MOTOR
• 8. STRUCTURE AND FUNCTION
• 8.1. BRAKE
• 8.2. HYDRAULIC CIRCUIT DIAGRAM
• 8.3. CONTROL VALVE
• 9. TROUBLESHOOTING
• 9.1. DIAGNOSIS TOOL
• 9.2. CONFIGURATION PARTS, SENSOR, UNIT LOCATION DRAWING
• 9.3. LOCATION DRAWING
• 9.4. HARNESS LIST
• 9.5. LOCATION OF CPU BOARD CONNECTOR
• 9.6. OVERVIEW OF ABNORMAL CODE
• 9.7. PREPARATION FOR VOLTAGE CHECK AND CURRENT CHECK
• 9.8. INPUT / OUTPUT SIGNAL OF CONTROLLER
• 9.9. ABNORMAL CODE LIST
• 9.10. DIAGNOSTIC PROCEDURE BY ABNORMAL CODE
• 9.11. DIAGNOSTIC PROCEDURE BY METER DISPLAY TROUBLE CODE
• 9.12. TROUBLE WITHOUT ABNORMAL DISPLAY
• 9.13. PROPORTIONAL SOLENOID VALVE CONTROLLER
• 9.14. ADJUSTMENT PROCEDURE OF TILT AUTOMATIC HORIZONTAL (OPTION)
• 9.15. METER PANEL
• 10. YEARLY INSPECTION CRITERIA
• 10.1. Motor
• 10.2. Control Equipment
• 10.3. Battery
• 10.4. Power Transfer Equipment
• 10.5. Traveling equipment
• 10.6. Steering equipment
• 10.7. Braking equipment
• 10.8. Cargo handling equipment
• 10.9. Hydraulic equipment
• 10.10. Body, Safety Equipment, etc
• 10.11. Total test
• 11. CONVERSION TABLE
• 11.1. Millimeters to Inches
• 11.2. Inches to Millimeters
• 11.3. Cubic meters to Cubic yards
• 11.4. Cubic yards to Cubic meters
• 11.5. Liter to U.S. Gallon
• 11.6. Gallon to Liter
• 11.7. Liter to U.K. Gallon
• 11.8. Gallon to Liter
• 11.9. Kilogram to Pound
• 11.10. Pound to Kilogram
• 11.11. kg/cm2 to Ib/in2
• 11.12. kgm to ft. Ib
• 11.13. Temperature
• 12. APPENDIX
• 12.1. A9799310 (INPUT CAP PRESSFITTING JIG)
• 12.2. A9799320 (INPUT OIL SEAL PRESSFITTING JIG)
• 12.3. A9799330 (INPUT HUB BEARING PRESSFITTING JIG)
• 12.4. A9799710 (INPUT GEAR/BEARING PRESSFITTING JIG)
• 12.5. A9799720 (MULTIPLE DISC ALIGNMENT JIG)
• 12.6. A9799730 (MULTIPLE HOLDER CLEARANCE ALIGNING JIG)
• 12.7. A9799740 (3WHEEL REAR AXLE PRESSFITTING JIG)
• 12.8. A9799760 (3WHEEL REAR AXLE SENSOR ALIGNMENT JIG)
• 12.9. SERVICE TOOL CONFIGURATION
• 12.10. ELECTRIC WIRING DIAGRAM