Komatsu AE50, AM50 Series Forklift Truck Shop Manual BBA12E1-11

Description

• Model List:
  • AE50 Series Forklift Truck
  • AM50 Series Forklift Truck

• 1. COVER
• 2. FOREWORD
• 2.1. SECTION INDEX
• 3. GENERAL AND SPECIFICATIONS
• 3.1. OUTSIDE VIEW
• 3.2. SPECIFICATIONS
• 3.3. PERIODIC REPLACEMENT OF CONSUMABLE PARTS
• 3.4. SAFETY ITEMS FOR MAINTENANCE
• 3.5. STANDARD TIGHTENING TORQUE FOR BOLTS
• 3.6. STANDARD TIGHTENING TORQUE FOR PIPE JOINTS
• 3.7. HOW TO USE LOCTITE
• 4. TESTING AND ADJUSTING
• 4.1. SERVICE DATA
• 4.2. METHOD OF RELEASING THE PRESSURE IN THE HYDRAULIC PIPING
• 4.3. LIFT INTERRUPT FUNCTION
• 4.4. HOW TO START UP THE HOUR METER
• 4.5. SEATBELT INTERLOCK FUNCTION
• 4.6. LIFTING HEIGHT TRAVEL SPEED LIMIT
• 4.7. METER PANEL
• 4.8. OPERATION OF METER PANEL
• 4.9. BATTERY
• 4.10. FUSE
• 4.11. TRANSFER CASE
• 4.12. VEHICLE MOUNTED TYPE CHARGER
• 4.13. INSTALLATION TYPE CHARGER
• 4.14. ADJUSTMENT OF WET TYPE BRAKE AND PARKING BRAKE
• 4.15. WET TYPE BRAKE
• 4.16. HYDRAULIC OIL TANK
• 4.17. MAST
• 4.18. LIFTING HEIGHT DETECTION SENSOR
• 4.19. FINGER BAR
• 4.20. NATURALLY DESCENDING AMOUNT OF HYDRAULIC OIL CYLINDER, MEASUREMENT OF NATURALLY FORWARD TILTING AMOUNT
• 4.21. AIR BLEEDING
• 4.22. LIST OF LUBRICANT AND GREASE
• 5. REMOVAL AND INSTALLATION
• 5.1. UNIT LOCATION DIAGRAM
• 5.2. UNIT MASS
• 5.3. DRAWING OF DISASSEMBLY/ASSEMBLY
• 5.4. HYDRAULIC PUMP AND PUMP MOTOR
• 5.5. VEHICLE MOUNTED CHARGER
• 6. DISASSEMBLY AND ASSEMBLY
• 6.1. DRIVE AXLE
• 6.2. TRANSFER
• 6.3. BRAKE WHEEL CYLINDER
• 6.4. BRAKE MASTER CYLINDER
• 6.5. STEERING GEAR BOX
• 6.6. ORBITROL
• 6.7. POWER STEERING CYLINDER
• 7. MAINTENANCE STANDARD
• 7.1. DRIVE AXLE
• 7.2. BRAKE MASTER CYLINDER
• 7.3. MAST, FINGER BAR, FORK
• 7.4. DRIVE MOTOR
• 7.5. PUMP MOTOR
• 8. STRUCTURE AND FUNCTION
• 8.1. BRAKE
• 8.2. HYDRAULIC CIRCUIT DIAGRAM
• 8.3. CONTROL VALVE
• 9. TROUBLESHOOTING
• 9.1. DIAGNOSIS TOOL
• 9.2. CONFIGURATION PARTS, SENSOR, UNIT LOCATION DRAWING
• 9.3. LOCATION DRAWING
• 9.4. HARNESS LIST
• 9.5. LOCATION OF CPU BOARD CONNECTOR
• 9.6. OVERVIEW OF ABNORMAL CODE
• 9.7. PREPARATION FOR VOLTAGE CHECK AND CURRENT CHECK
• 9.8. INPUT/OUTPUT SIGNAL OF CONTROLLER
• 9.9. ABNORMAL CODE LIST
• 9.10. DIAGNOSTIC PROCEDURE BY ABNORMAL CODE (ALA CODE)
• 9.11. DIAGNOSTIC PROCEDURE BY ABNORMAL CODE (ERR CODE)
• 9.12. DIAGNOSTIC PROCEDURE BY METER DISPLAY TROUBLE CODE
• 9.13. TROUBLE WITHOUT ABNORMAL DISPLAY
• 9.14. PROPORTIONAL SOLENOID VALVE CONTROLLER
• 9.15. ADJUSTMENT PROCEDURE OF TILT AUTOMATIC HORIZONTAL (OPTION)
• 9.16. METER PANEL
• 10. YEARLY INSPECTION CRITERIA
• 10.1. MOTOR
• 10.2. CONTROL EQUIPMENT
• 10.3. CHARGE CONTROL UNIT
• 10.4. BATTERY
• 10.5. POWER TRANSFER EQUIPMENT
• 10.6. TRAVELING EQUIPMENT
• 10.7. STEERING EQUIPMENT
• 10.8. BRAKING EQUIPMENT
• 10.9. CARGO HANDLING EQUIPMENT
• 10.10. HYDRAULIC EQUIPMENT
• 10.11. BODY, SAFETY EQUIPMENT, ETC
• 10.12. TOTAL TEST
• 11. CONVERSION TABLE
• 11.1. MILLIMETERS TO INCHES
• 11.2. INCHES TO MILLIMETERS
• 11.3. CUBIC METERS TO CUBIC YARDS
• 11.4. CUBIC YARDS TO CUBIC METERS
• 11.5. LITER TO U.S. GALLON
• 11.6. GALLON TO LITER
• 11.7. LITER TO U.K. GALLON
• 11.8. GALLON TO LITER
• 11.9. KILOGRAM TO POUND
• 11.10. POUND TO KILOGRAM
• 11.11. KG/CM2 TO IB/IN2
• 11.12. KGM TO FT IB
• 11.13. TEMPERATURE
• 12. APPENDIX
• 12.1. A9799310 (INPUT CAP PRESSFITTING JIG)
• 12.2. A9799320 (INPUT OIL SEAL PRESSFITTING JIG)
• 12.3. A9799330 (INPUT HUB BEARING PRESSFITTING JIG)
• 12.4. A9799710(INPUT GEAR/BEARING PRESSFITTING JIG)
• 12.5. A9799720 (MULTIPLE DISC ALIGNMENT JIG)
• 12.6. A9799730 (MULTIPLE HOLDER CLEARANCE ALIGNING JIG)
• 12.7. A9799740 (3 WHEEL REAR AXLE PRESSFITTING JIG)
• 12.8. A9799760 (3 WHEEL REAR AXLE SENSOR ALIGNMENT JIG)
• 12.9. SERVICE TOOL CONFIGURATION
• 12.10. ELECTRIC WIRING DIAGRAM (BUILD IN CHARGER)
• 12.11. ELECTRIC WIRING DIAGRAM (BUILD IN CHARGER)
• 12.12. ELECTRIC WIRING DIAGRAM (BUILD IN CHARGER)
• 12.13. ELECTRIC WIRING DIAGRAM (MACHINE WITH SEATBELT INTERLOCK SYSTEM AND HIGH MAST TRAVEL SPEED LIMIT SYSTEM
• 12.14. ELECTRIC WIRING DIAGRAM (1/2) (MACHINE WITH SEATBELT INTERLOCK SYSTEM AND HIGH MAST TRAVEL SPEED LIMIT SYSTEM)
• 12.15. ELECTRIC WIRING DIAGRAM (2/2) (MACHINE WITH SEATBELT INTERLOCK SYSTEM AND HIGH MAST TRAVEL SPEED LIMIT SYSTEM)
• 12.16. ELECTRIC WIRING DIAGRAM (STATIONARY CHARGER)
• 12.17. ELECTRIC WIRING DIAGRAM (STATIONARY CHARGER)
• 12.18. ELECTRIC WIRING DIAGRAM (STATIONARY CHARGER)