Komatsu AMX, BMX Electric Forklift Truck Shop Manual SM094

Description

• Model List:
  • AMX Electric Forklift Truck
  • BMX Electric Forklift Truck

• 1. CD0FORE
• 1.1. GENERAL AND SPECIFICATIONS
• 1.1.1. OVERALL DIMENSIONS AND SPECIFICATIONS
• 1.2. REMOVAL AND INSTALLATION
• 1.2.1. GENERAL LOCATIONS
• 1.2.2. WEIGHT TABLE
• 1.2.3. FRAME
• 1.2.4. POWER TRAIN
• 1.2.5. BRAKE SYSTEM
• 1.2.6. HYDRAULIC SYSTEM
• 1.2.6.1. ADJUSTMENT OF PEDAL
• 1.2.6.2. ACCELERATOR PEDAL
• 1.2.6.3. BRAKE PEDAL
• 1.2.6.4. PARKING BRAKE
• 2. CD2DISAS
• 2.1. DISASSEMBLY AND ASSEMBLY
• 2.1.1. TRANSFER
• 2.1.1.1. DISASSEMBLY
• 2.1.1.2. ASSEMBLY
• 2.1.1.3. PRECAUTIONS WHEN ASSEMBLING
• 2.1.2. REAR AXLE (STEERING AXLE)
• 2.1.2.1. POWER STEERING CYLINDER
• 2.1.2.2. PRECAUTIONS WHEN ASSEMBLING
• 2.1.3. BRAKE SYSTEM
• 2.1.4. STEERING GEAR BOX
• 2.1.4.1. DISASSEMBLY PROCEDURE
• 2.1.4.2. INSPECTION AND CLEANING
• 2.1.4.3. ASSEMBLY PROCEDURE
• 2.1.5. HYDRAULIC SYSTEM (HYDRAULIC CIRCUIT)
• 2.1.6. TILT CYLINDER
• 2.1.6.1. INSPECTION DATA
• 2.1.7. POWER STEERING CYLINDER
• 2.1.7.1. INSPECTION DATA
• 2.1.8. CONTROL VALVE
• 2.1.8.1. INSPECTION DATA
• 3. CD3ELECT
• 3.1. ELECTRONICS AND DIAGNOSTICS
• 3.1.1. SPECIFICATION (CONTROLLER AND MOTORS)
• 3.1.1.1. TRACTION CONTROL SYSTEM
• 3.1.1.2. MAIN SPECIFICATIONS OF MOTOR AND SERVICE DATA
• 3.1.2. OUTLINE OF ELECTRICAL PARTS
• 3.1.2.1. ELECTRICAL PARTS LOCATION
• 3.1.2.2. TRACTION MOTOR
• 3.1.2.3. MASTER CONTROLLER (CANION)
• 3.1.2.4. TRACTION CONTROLLER (ACS)
• 3.1.2.5. PUMP MOTOR
• 3.1.2.6. PS MOTOR
• 3.1.3. BASIC OF AC DRIVE SYSTEM
• 3.1.3.1. FUNCTIONAL DESCRIPTION
• 3.1.4. AC TRACTION SYSTEM
• 3.1.4.1. GENERAL
• 3.1.4.2. TRACTION CONTROLLER (ACS) POWER CIRCUIT
• 3.1.4.3. TRACTION CONTROLLER CONTROL CIRCUIT
• 3.1.4.4. MASTER CONTROLLER (CANION) WIRING CIRCUIT
• 3.1.4.5. CAN BUS
• 3.1.4.6. TRACTION CONTACTOR (MAIN CONTACTOR)
• 3.1.4.7. POWER STEERING CONTACTOR (PS CONTACTOR)
• 3.1.4.8. FUNCTION OF AC TRACTION SYSTEM
• 3.1.5. PUMP CONTACTOR
• 3.1.6. COMBINATION METER
• 3.1.6.1. OUTLINE
• 3.1.6.2. SPECIFICATION OF VOLTAGE
• 3.1.6.3. BATTERY DISCHARGE INDICATOR (BDI)
• 3.1.6.4. LIFT INTERRUPT
• 3.1.7. ACCELERATOR
• 3.1.7.1. OUTLINE
• 3.1.7.2. CIRCUIT DIAGRAM AND CHARACTERISTIC
• 3.1.8. A CONNECTION AND DISCONNECTION METHOD OF CONNECTORS
• 3.1.8.1. MASTER CONTROLLER (CANION)
• 3.1.8.2. TRACTION CONTROLLER (ACS)
• 3.1.8.3. TRACTION MOTOR
• 3.1.9. TROUBLESHOOTING FOR TRACTION SYSTEM
• 3.1.9.1. ATTENTION
• 3.1.9.2. REGARDING THE DIAGNOSIS
• 3.1.9.3. ERROR HANDLING TABLE
• 3.1.9.4. FLOWCHART FOR ERROR CODE 05 (INCLUDING ERROR CODE 25 OR 45) UNDER BATTERY VOLTAGE AND CHARGING TIMEOUT
• 3.1.9.5. FLOWCHART FOR ERROR CODE 07 (COMMUNICATION ERROR) CAN BUS LINE
• 3.1.10. TROUBLESHOOTING FOR PUMP CONTACTOR
• 3.1.10.1. ATTENTION
• 3.1.10.2. FLOWCHART FOR TROUBLESHOOTING
• 3.1.11. TROUBLESHOOTING FOR POWER STEERING CONTACTOR
• 3.1.11.1. ATTENTION
• 3.1.11.2. FLOWCHART FOR TROUBLESHOOTING
• 3.1.12. CONTROLLER FUNCTIONAL DESCRIPTION
• 3.1.12.1. STARTUP
• 3.1.12.2. CANION CONTROLLER
• 3.1.13. ERROR DETAILS
• 3.1.13.1. COMMUNICATION ERRORS
• 3.1.13.2. TEMPERATURE ERRORS
• 3.1.14. YEARLY INSPECTION
• 3.1.15. AMX / BMX FB15/18/20M3, 36V / 48V AC DRIVE CONTROLLER MAIN WIRING DIAGRAM
• 3.1.16. AMX / BMX FB15/18/20M3, 36V/48V MACHINE WIRING DIAGRAM