Komatsu BR200-1 Series Shop Manual SEBM003602
Komatsu BR200-1 Series Shop Manual SEBM003602 - Image 2
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Komatsu BR200-1 Series Shop Manual SEBM003602 - Image 5

Komatsu BR200-1 Series Shop Manual SEBM003602

$50.00

  • Type Of Manual: Shop Manual
  • Manual ID: SEBM003602
  • Format: PDF
  • Size: 15.2MB
  • Number of Pages: 504
Category:

Description

  • Model List:

    • BR200-1 Series
  • 1. COVER
  • 2. CONTENTS
  • 3. GENERAL
  • 3.1. GENERAL LOCATIONS
  • 3.2. GENERAL ASSEMBLY DRAWING
  • 3.3. SPECIFICATIONS
  • 3.4. WEIGHT TABLE
  • 3.5. LIST OF LUBRICANT AND WATER
  • 4. STRUCTURE AND FUNCTION
  • 4.1. POWER TRAIN
  • 4.2. TRACK FRAME AND RECOIL SPRING
  • 4.3. FINAL DRIVE
  • 4.4. HYDRAULIC CIRCUIT DIAGRAM
  • 4.5. HYDRAULIC TANK
  • 4.6. OLSS
  • 4.7. HYDRAULIC PUMP
  • 4.7.1. FRONT MAIN PUMP AND REAR MAIN PUMP(HPV090090)
  • 4.7.2. SERVO VALVE
  • 4.7.3. TVC VALVE
  • 4.7.4. CONC VALVE
  • 4.7.5. CHARGING PUMP
  • 4.8. SOLENOID VALVE (FOR CRUSHER,BELT CONVEYOR,TRAVEL)
  • 4.9. TANDEM PUMP (FOR BELT CONVEYOR,PLATE FEEDER)
  • 4.10. HYDRAULIC PUMP
  • 4.11. HYDRAULIC 3TANDEM PUMP
  • 4.12. PLATE FEEDER MOTOR
  • 4.13. FIRST BELT CONVEYOR MOTOR
  • 4.14. SOLENOID VALVE (FOR PLATE FEEDER,CRUSHER MOTOR,CONVEYOR MOTOR)
  • 4.15. RELIEF VALVE (FOR PLATE FEEDER,FIRST BELT CONVEYOR)
  • 4.16. FLOW CONTROL VALVE (FOR PLATE FEEDER)
  • 4.17. CRUSHER
  • 4.18. PLATE FEEDER
  • 4.19. FIRST BELT CONVEYOR
  • 4.20. ELECTRICAL CIRCUIT DIAGRAM
  • 4.21. SYSTEM STRUCTURE DRAWING
  • 4.22. MONITOR SYSTEM
  • 4.22.1. MONITOR PANEL
  • 4.22.2. SENSOR
  • 4.23. PLATE FEEDER RETURN SYSTEM
  • 4.23.1. PLATE FEEDER PRESSURE SENSOR
  • 4.23.2. TIMER
  • 4.24. AUTOMATIC STOP SYSTEM FOR CONVEYOR OVERLOAD
  • 4.25. AUTOMATIC REVERSE SYSTEM FOR CRUSHER OVERLOAD
  • 4.26. AUTOMATIC SPEED SHIFT SYSTEM FOR CRUSHER
  • 4.27. AUTOMATIC OPERATION SYSTEM FOR FEEDER
  • 5. TESTING AND ADJUSTING
  • 5.1. TABLE OF JUDGEMENT STANDARD VALUE
  • 5.2. TOOLS OF TESTING,ADJUSTING,AND TROUBLESHOOTING
  • 5.3. ADJUSTING VALVE CLEARANCE
  • 5.4. MEASURING COMPRESSION PRESSURE
  • 5.5. TESTNG AND ADJUSTING FUEL INJECTION TIMING
  • 5.6. ADJUSTING FUEL CONTROL LEVER
  • 5.7. TESTING AND ADJUSTING HYDRAULIC PRESSURE IN CRUSHER,PLATE FEEDER,BELT CONVEYOR,TRAVEL CIRCUIT
  • 5.8. TESTING AND ADJUSTING CHARGING PUMP PRESSURE
  • 5.9. TESTING AND ADJUSTING MAIN PUMP CONTROL PRESSURE
  • 5.10. MEASURING STROKE OF SERVO PISTON
  • 5.11. TESTING AND ADJUSTING TRAVEL DEVIATION
  • 5.12. MEASURING OUTPUT PRESSURE OF PPC VALVE
  • 5.13. TESTING AND ADJUSTING CRUSHER
  • 5.14. CRUSHER RELATED PARTS
  • 5.15. AIR BLEEDING
  • 5.16. TROUBLESHOOTING
  • 5.16.1. POINTS TO REMEMBER WHEN TROUBLESHOOTING
  • 5.16.2. SEQUENCE OF EVENTS IN TROUBLESHOOTING
  • 5.16.3. PRECAUTIONS WHEN CARRYING OUT MAINTENANCE
  • 5.16.4. CHECKS BEFORE TROUBLESHOOTING
  • 5.16.5. CONNECTOR TYPES AND MOUNTING LOCATIONS
  • 5.16.6. CONNECTOR TABLE FOR CONNECTOR
  • 5.16.7. METHOD OF PROCEEDING WITH TROUBLESHOOTING
  • 5.16.8. METHOD OF USING TROUBLESHOOTING CHARTS
  • 5.16.9. JUDGEMENT TABLE FOR ELECTRICAL SYSTEM OR HYDRAULIC,MECHANICAL SYSTEM (BR2001,BR200J1)
  • 5.16.10. JUDGEMENT TABLE FOR ELECTRICAL SYSTEM OR HYDRAULIC,MECHANICAL SYSTEM (BR200S1)
  • 5.16.11. JUDGEMENT TABLE FOR ELECTRICAL SYSTEM OR HYDRAULIC,MECHANICAL SYSTEM (BR200R1)
  • 5.16.12. TROUBLESHOOTING OF ELECTRICAL SYSTEM (E MODE) (BR2001,BR200J1,BR200J1A)
  • 5.16.13. TROUBLESHOOTING OF ELECTRICAL SYSTEM (E MODE) (BR200S1)
  • 5.16.14. TROUBLESHOOTING OF ELECTRICAL SYSTEM (E MODE) (BR200R1)
  • 5.16.15. TROUBLESHOOTING OF HYDRAULIC AND MECHANICAL SYSTEM (H MODE)
  • 5.16.16. TROUBLESHOOTING OF MONITOR SYSTEM (M MODE)
  • 6. DISASSEMBLY AND ASSEMBLY
  • 6.1. METHOD OF USING MANUAL
  • 6.2. PRECAUTIONS WHEN CARRYING OUT OPERATION
  • 6.3. SPECIAL TOOL LIST
  • 6.4. STARTING MOTOR
  • 6.4.1. REMOVAL AND INSTALLATION
  • 6.5. ALTERNATOR
  • 6.5.1. REMOVAL AND INSTALLATION
  • 6.6. ENGINE OIL COOLER
  • 6.6.1. REMOVAL AND INSTALLATION
  • 6.7. FUEL INJECTION PUMP
  • 6.7.1. REMOVAL AND INSTALLATION
  • 6.8. WATER PUMP
  • 6.8.1. REMOVAL AND INSTALLATION
  • 6.9. NOZZLE HOLDER
  • 6.9.1. REMOVAL AND INSTALLATION
  • 6.10. TURBOCHARGER
  • 6.10.1. REMOVAL AND INSTALLATION
  • 6.11. THERMOSTAT
  • 6.11.1. REMOVAL AND INSTALLATION
  • 6.12. ENGINE FRONT SEAL
  • 6.12.1. REMOVAL AND INSTALLATION
  • 6.13. ENGINE REAR SEAL
  • 6.13.1. REMOVAL AND INSTALLATION
  • 6.14. CYLINER HEAD
  • 6.14.1. REMOVAL AND INSTALLATION
  • 6.15. HYDRAULIC COOLER
  • 6.15.1. REMOVAL AND INSTALLATION
  • 6.16. REDIATOR,HYDRAULIC COOLER
  • 6.16.1. REMOVAL AND INSTALLATION
  • 6.17. ENGINE,HYDRAULIC PUMP
  • 6.17.1. REMOVAL AND INSTALLATION
  • 6.18. DAMPER
  • 6.18.1. REMOVAL AND INSTALLATION
  • 6.19. TRAVEL MOTOR
  • 6.19.1. REMOVAL AND INSTALLATION
  • 6.20. TRAVEL MOTOR,FINAL DRIVE
  • 6.20.1. REMOVAL AND INSTALLATION
  • 6.20.2. REMOVAL AND INSTALLATION
  • 6.21. IDLER,RECOIL SPRING
  • 6.21.1. REMOVAL AND INSTALLATION
  • 6.21.2. DISASSEMBLY AND ASSEMBLY
  • 6.22. TRACK ROLLER
  • 6.22.1. REMOVAL AND INSTALLATION
  • 6.23. CARRIER ROLLER
  • 6.23.1. REMOVAL AND INSTALLATION
  • 6.24. TRACK SHOE
  • 6.24.1. REMOVAL AND INSTALLATION
  • 6.25. CHARGING PUMP
  • 6.25.1. REMOVAL AND INSTALLATION
  • 6.26. HYDRAULIC PUMP
  • 6.26.1. REMOVAL AND INSTALLATION
  • 6.26.2. DISASSEMBLY
  • 6.26.3. ASSEMBLY
  • 6.27. MAIN PUMP INPUT SHAFT OIL SEAL
  • 6.27.1. REMOVAL AND INSTALLATION
  • 6.28. CONTROL VALVE
  • 6.28.1. REMOVAL AND INSTALLATION
  • 6.28.2. DISASSEMBLY
  • 6.28.3. ASSEMBLY
  • 6.29. MAIN RELIEF VALVE
  • 6.29.1. REMOVAL AND INSTALLATION
  • 6.29.2. DISASSEMBLY AND ASSEMBLY
  • 6.30. TVC VALVE
  • 6.30.1. REMOVAL AND INSTALLATION
  • 6.31. CONC VALVE
  • 6.31.1. REMOVAL AND INSTALLATION
  • 6.32. SERVO VALVE
  • 6.32.1. REMOVAL AND INSTALLATION
  • 6.33. PPC SHUTTLE VALVE
  • 6.33.1. REMOVAL AND INSTALLATION
  • 6.34. TRAVEL PPC VALVE
  • 6.34.1. DISASSEMBLY AND ASSEMBLY
  • 6.35. CHEEK PLATE
  • 6.35.1. REMOVAL AND INSTALLATION
  • 6.36. DRIVEN GEAR
  • 6.36.1. REMOVAL AND INSTALLATION
  • 6.37. TOGGLE PLATE
  • 6.37.1. REMOVAL AND INSTALLATION
  • 6.38. TOGGLE SEAT
  • 6.38.1. REMOVAL AND INSTALLATION
  • 6.39. FLYWHEEL AND VSHEAVE
  • 6.39.1. REMOVAL AND INSTALLATION
  • 6.40. SWING JAW
  • 6.40.1. REPLACEMENT
  • 6.41. BEARING ON FRAME SIDE
  • 6.41.1. REPLACEMENT
  • 6.42. THRUST RETAINER
  • 6.42.1. REPLACEMENT
  • 6.43. DRIVE GEAR
  • 6.43.1. REMOVAL AND INSTALLATION
  • 6.44. CRUSHER MOTOR
  • 6.44.1. REMOVAL AND INSTALLATION
  • 6.45. COUPLING(BR200S1)
  • 6.45.1. REMOVAL
  • 6.45.2. INSTALLATION
  • 6.46. PLATE FEEDER MOTOR
  • 6.46.1. REMOVAL AND INSTALLATION
  • 6.47. CUTTER PIECE
  • 6.47.1. REPLACEMENT
  • 6.48. PROCEDURE FOR CHANGING GREASE
  • 6.49. PROCEDURE FOR REPLACING CUTTER HOLDER
  • 6.50. PROCEDURE FOR TURNING OR REPLACING IMPACT PLATES
  • 6.51. ROTOR LINER
  • 6.51.1. CHECK AND REPLACEMENT
  • 6.52. PROTECTOR
  • 6.52.1. REMOVAL AND INSTALLATION
  • 6.53. CONTACT PLATE
  • 6.53.1. REMOVAL AND INSTALLATION
  • 6.54. SHEAR PIN OF CONTACT PLATE DAMPER
  • 6.54.1. REPLACEMENT
  • 6.55. ROTO BEARING UNIT
  • 6.55.1. REMOVAL AND INSTALLATION
  • 6.56. ROTOR
  • 6.56.1. REMOVAL AND INSTALLATION
  • 7. MAINTENANCE STANDARD
  • 7.1. FINAL DRIVE
  • 7.2. TRACK FRAME AND RECOIL SPRING
  • 7.3. CHARGING PUMP AND RELIEF VALVE
  • 7.4. CONTROL VALVE
  • 7.5. TRAVEL SHUTTLE VALVE
  • 7.6. TRAVEL MOTOR
  • 7.7. PLATE FEEDER MOTOR
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