Komatsu BR550RG-1 Series Shop Manual SEBM022504

Description

• Model List:
  • BR550RG-1 Series

• 1. COVER
• 2. CONTENTS
• 3. GENERAL
• 3.1. SPECIFICATION DRAWINGS
• 3.2. SPECIFICATIONS
• 3.3. WEIGHT TABLE
• 3.4. TABLE OF FUEL, COOLANT, AND LUBRICANTS
• 4. STRUCTURE, FUNCTION AND MAINTENANCE STANDARD
• 4.1. ENGINE MOUNT AND DAMPER
• 4.2. RADIATOR, OIL, AND AFTERCOOLER
• 4.3. POWER TRAIN
• 4.4. FINAL DRIVE
• 4.5. TRACK FRAME AND RECOIL SPRING
• 4.6. IDLER
• 4.7. CARRIER ROLLER
• 4.8. TRACK ROLLER
• 4.9. TRACK SHOE
• 4.10. HYDRAULIC PIPING DIAGRAM
• 4.11. HYDRAULIC TANK AND FILTER
• 4.12. HYDRAULIC PUMP
• 4.13. MAIN PUMP
• 4.14. TCV, LC VALVE
• 4.15. CONTROL VALVE
• 4.16. SELFREDUCING PRESSURE VALVE
• 4.17. CLASS
• 4.18. CRUSHER MOTOR
• 4.19. GRIZZLY FEEDER MOTOR
• 4.20. TRAVEL MOTOR (FIXED SWASH PLATE)
• 4.21. TRAVEL PPC VALVE
• 4.22. TRAVEL JUNCTION VALVE
• 4.23. SPOOL SOLENOLD VALVE
• 4.24. SPOOL EPC VALVE
• 4.25. EPC VALVE
• 4.26. LSEPC VALVE
• 4.27. ELECTROMAGNETIC SELECTOR VALVE
• 4.28. ENGINE CONTROL SYSTEM
• 4.29. ENGINE THROTTLE PUMP CONTROLLER
• 4.30. LX CONTROLLER
• 4.31. MACHINE MONITOR SYSTEM
• 4.32. ELECTRONIC CONTROL SYSTEM
• 4.33. GRIZZLY FEEDER SEMIAUTO SYSTEM
• 4.34. ABNORMAL LOAD STOP SYSTEM
• 4.35. CRUSHER LOAD SETTING DIAL
• 4.36. PRIMARY CONVEYOR MACHINERY
• 4.37. CRUSHER
• 5. TESTING AND ADJUSTING
• 5.1. STANDARD VALUE TABLE FOR ENGINE
• 5.2. STANDARD VALUE TABLE FOR CHASSIS
• 5.3. STANDARD VALUE TABLE FOR ELECTRICAL PARTS
• 5.4. TESTING AND ADJUSTING
• 5.5. TROUBLESHOOTING
• 6. DISASSEMBLY AND ASSEMBLY
• 6.1. METHOD OF USING MANUAL
• 6.2. PRECAUTIONS WHEN CARRYING OUT OPERATION
• 6.3. SPECIAL TOOL LIST
• 6.4. FUEL INJECTION PUMP
• 6.5. NOZZLE HOLDER
• 6.6. TURBOCHARGER
• 6.7. CYLINDER HEAD
• 6.8. ENGINE FRONT SEAL
• 6.9. ENGINE REAR SEAL
• 6.10. ENGINE AFTERCOOLER
• 6.11. ENGINE, MAIN PUMP
• 6.12. DAMPER
• 6.13. RADIATOR, HYDRAULIC COOLER
• 6.14. FUEL TANK
• 6.15. FINAL DRIVE
• 6.16. RECOIL SPRING
• 6.17. IDLER
• 6.18. PRESSURE REDUCING VALVE
• 6.19. TRAVEL JUNCTION VALVE
• 6.20. TRAVEL PPC VALVE
• 6.21. CONTROL VALVE
• 6.22. PRESSURE COMPENSATION VALVE
• 6.23. PUMP MERGE/DIVIDER VALVE
• 6.24. UNLOAD VALVE
• 6.25. SUCTION, SAFETY VALVE
• 6.26. MAIN RELIEF VALVE
• 6.27. CRUSHER MOTOR
• 6.28. FEEDER MOTOR
• 6.29. CONVEYOR MOTOR, MACHINERY MOTOR
• 6.30. MUCK DISCHARGE CONVEYOR MOTOR
• 6.31. MAGNETIC SEPARATOR MOTOR
• 6.32. HYDRAULIC CYLINDER
• 6.33. CRUSHER
• 6.34. FLYWHEEL COVER ASSEMBLY
• 6.35. VSHEAVE COVER ASSEMBLY
• 6.36. CHEEK PLATE
• 6.37. FIXED JAW PLATE
• 6.38. TOGGLE PLATE
• 6.39. TOGGLE SEAT
• 6.40. FLYWEEL AND VSHEAVE
• 6.41. SWING JAW ASSEMBLY
• 6.42. CRUSHER MAIN BEARING
• 6.43. CRUSHER ASSEMBLY
• 6.44. CRUSHER HOUSING
• 6.45. FEEDER ASSEMBLY
• 6.46. CONVEYOR BELT
• 6.47. CONVEYOR HEAD PULLEY
• 6.48. CONVEYOR TAIL PULLEY
• 6.49. MUCK DISCHARGE CONVERYOR BELT
• 6.50. MUCK DISCHARGE CONVERYOR HEAD PULLEY
• 6.51. MUCK DISCHARGE CONVERYOR TAIL PULLEY
• 6.52. MAGNETIC SEPARATOR ASSEMBLY
• 7. OTHERS
• 7.1. Electrical circuit diagram (1/3) Serial number 1001 1066
• 7.2. Electrical circuit diagram (2/3) Serial number 1001 1066
• 7.3. Electrical circuit diagram (3/3) Serial number 1001 1066
• 7.4. Electrical circuit diagram (1/3) Serial number 1067 and up
• 7.5. Electrical circuit diagram (2/3) Serial number 1067 and up
• 7.6. Electrical circuit diagram (3/3) Serial number 1067 and up
• 7.7. Hydraulic circuit diagram Serial number 1001 1066
• 7.8. Hydraulic circuit diagram Serial number 1067 and up