Komatsu BX20 Series Forklift Truck Parts Manual PM188

Description

• Model List:
  • BX20 Series Forklift Truck

• 1. PM188 FEB 2006 REVISION COVER
• 2. CONTENTS
• 3. INTRODUCTION
• 4. APPLICABLE MODELS TABLE
• 5. TIRE APPLICATION TABLE
• 6. CH 00 RECOMMENDED STOCK LISTS
• 6.1. FAST MOVING STOCK LIST
• 6.2. FULL RECOMMENDED STOCK LIST
• 6.3. EPA RELATED STOCK LIST
• 7. CH 01 ENGINES
• 7.1. ENGINE UNITS ALL
• 7.2. TRANS.TOENGINE MTG. PARTS
• 7.3. ENGINE MTG. PARTS GAS/LP
• 7.4. ENGINE MTG. PARTS DIESEL
• 7.5. AIR INTAKE CONNECTION GAS/LP
• 7.6. AIR INTAKE CONN. DIESEL
• 7.7. ENG. ASSY SHORT BLOCK GAS
• 7.8. ENGINE BLOCK OIL PAN GAS
• 7.9. CYLINDER HEAD COVER GAS
• 7.10. CRANKCASE VENTILATION GAS
• 7.11. PISTON, CRANK, FLYWHEEL GAS
• 7.12. CAMSHAFT VALVE TRAIN GAS
• 7.13. FR. COVER FITTINGS GAS
• 7.14. MANIFOLD ASSY GAS
• 7.15. LUBRICATING SYSTEM GAS
• 7.16. WATER PUMP, FAN, THERMOSTAT GAS
• 7.17. IGNITION SYSTEM GAS
• 7.18. BRACKETS IGNITION/COOLING GAS
• 7.19. VACUUM PIPING GAS
• 7.20. ALTERNATOR GAS
• 7.21. STARTER GAS
• 7.22. GASKET KIT GAS
• 7.23. FUEL PUMP BLOCL OFF GAS
• 7.24. VAPORIZER GAS
• 7.25. CAUTION PLATE LABEL GAS
• 7.26. ENGINE DIESEL
• 7.27. CYL HEAD COVER
• 7.28. PISTON CRANKSHAFT
• 7.29. GEAR HOUSING
• 7.30. FLYWHEEL HSG / OIL PAN
• 7.31. CAMSHAFT GEAR
• 7.32. INTAKE MANIFOLD
• 7.33. EXHAUST MANIFOLD
• 7.34. LUBE OIL SYSTEM
• 7.35. WATER PUMP
• 7.36. FUEL INJECTION PUMP
• 7.37. PUMP EXP. VIEW A
• 7.38. PUMP EXP. VIEW B
• 7.39. FUEL INJECTION VALVE
• 7.40. FUEL FILTER
• 7.41. ALTERNATOR STD
• 7.42. ALTERNATOR HI OUTPUT
• 7.43. ALTERNATOR 20 AMP
• 7.44. STARTER MOTOR
• 7.45. GASKET SET
• 8. CH 03 EXHAUST SYSTEM
• 8.1. MUFFLER / EXHAUST GAS PNEU.
• 8.2. MUFFLER / EXHAUST GAS CUSHION
• 8.3. MUFFLER / EXHAUST GAS ULS PNEU.
• 8.4. MUFFLER / EXHAUST GAS ULS CUSHION
• 8.5. MUFFLER / EXHAUST DIESEL
• 9. CH 04 COOLING SYSTEM
• 9.1. RADIATOR PNEUMATIC TIRE MODELS
• 9.2. RADIATOR CUSHION TIRE MODELS
• 9.3. RADIATOR DIESEL MODELS
• 9.4. RADIATOR HOSES / SHROUD GAS
• 9.5. RADIATOR HOSES / SHROUD DIESEL
• 9.6. TORQUE CONVERTER COOLER PIPING
• 9.7. RESERVOIR TANK/BRKT/HOSE GAS
• 9.8. RESERVOIR TANK/BRKT/HOSE DIESEL
• 9.9. RADIATOR COVER PNEUMATIC
• 9.10. RADIATOR COVER CUSHION
• 10. CH 05 FUEL SYSTEM
• 10.1. FUEL TANK COVER / HOSE GAS
• 10.2. FUEL TANK / PUMP ASSY GAS
• 10.3. FUEL TANK COVER / LINES DIESEL
• 11. CH 06 FUEL SYSTEM LP
• 11.1. LP INSTALLATION SIDE VIEW
• 11.2. LP INSTALLATION TOP VIEW
• 11.3. VAPORIZER TOP VIEW
• 11.4. FOLDDOWN TANK BRKT
• 12. CH 10 CLUTCH
• 12.1. CLUTCH PNEUMATIC
• 13. CH 13 TORQUE CONVERTER
• 13.1. TORQUE CONVERTER
• 14. CH 14 DIRECT DRIVE TRANSMISSION
• 14.1. CASE ASSY CLUTCH MODELS
• 14.2. DRIVE GEARS
• 14.3. DIFFERENTIAL / GEARS FG20/25 CLUTCH
• 14.4. DIFFERENTIAL / GEARS FG30 CLUTCH
• 14.5. CLUTCH RELEASE CYLINDER
• 15. CH 15 TORQFLOW TRANSMISSION
• 15.1. TORQUE CONVERTER PUMP
• 15.2. CLUTCH DRUM ASSY
• 15.3. DRIVE GEARS
• 15.4. FILTERS / SPEED SENSOR
• 15.5. CONTROL VALVE MOUNTING
• 15.6. DIFFERENTIAL ASY MTG
• 15.7. CONTROL VALVE ASSY
• 15.8. CARRIER ASSY
• 16. CH 21 DRIVE AXLE
• 16.1. DRIVE AXLE PNEUMATIC
• 16.2. DRIVE AXLE CUSHION
• 17. CH 24 STEER AXLE
• 17.1. STEER AXLE PNEUMATIC
• 17.2. STEER AXLE CUSHION
• 18. CH 27 FRONT WHEELS / TIRES
• 18.1. FRONT (DRIVE) WHEELS CUSHION FG20/25
• 18.2. FRONT (DRIVE) WHEELS CUSHION FG30
• 18.3. FRONT (DRIVE) WHEELS PNEUMATIC FG20/25
• 18.4. FRONT (DRIVE) WHEELS PNEUMATIC FG30
• 18.5. LUG NUTS FG20/25
• 18.6. FENDERS FRONT
• 19. CH 28 REAR (STEERING) WHEELS
• 19.1. REAR WHEELS CUSHION
• 19.2. REAR WHEELS PNEUMATIC FG20/25
• 19.3. REAR WHEELS PNEUMATIC FG30
• 19.4. REAR WHEELS WHEEL COVER FG25ST
• 20. CH 30 BRAKE SYSTEM
• 20.1. SERVICE BRAKES PNEUMATIC
• 20.2. SERVICE BRAKES CUSHION
• 20.3. PARKING BRAKE LEVER
• 20.4. BRAKE PIPING PNEU. (FG)
• 20.5. BRAKE PIPING CUSHION (FG)
• 20.6. BRAKE PIPING (FD)
• 20.7. BRAKE PAD INSP. HOLE (FG25ST14 ONLY)
• 21. CH 33 STEERING WHEEL
• 21.1. STEERING WHEEL ASSY
• 22. CH 34 STEERING COLUMN
• 22.1. STEERING COLUMN ASSY
• 22.2. STEERING VALVE (OSPB)
• 23. CH 35 DIRECT DRIVE SHIFT
• 23.1. TRANS. SHIFT LEVER CLUTCH/PNEU. (FG)
• 24. CH 36 BRAKE/CLUTCH/INCHING PEDALS
• 24.1. CLUTCH / PNEU. (FG)
• 24.2. TORQFLOW / PNEU (ALL)
• 24.3. BRAKE MASTER CYLINDER
• 24.4. CLUTCH MASTER CYLINDER PNEU. (FG)
• 25. CH 37 ACCELERATOR PEDAL
• 25.1. ACCEL. PEDAL (FG)
• 25.2. ACCEL. PEDAL (FD)
• 26. CH 41 FRAME / CHASSIS
• 26.1. SIDE VIEW W/ WEIGHTS PNEU. (EXC. ULS)
• 26.2. SIDE VIEW W/ WEIGHTS CUSHION (EXC. ULS)
• 26.3. SIDE VIEW W/ WEIGHTS PNEU. (ULS)
• 26.4. SIDE VIEW W/ WEIGHTS CUSHION (ULS)
• 27. CH 50 OPERATOR COMPARTMENT/O/HD GUARD
• 27.1. PANELS/BONNET/FRAME (ALL)
• 27.2. OPERATOR SEAT STD
• 27.3. OPERATOR SEAT OPTIONAL
• 27.4. SIDE STEPS
• 27.5. FLOOR PLATE
• 27.6. DASH COVER (2, 3, 4SPOOL C/V)
• 27.7. BONNET (HOOD)
• 27.8. SUBBONNET CUSHION
• 27.9. INSULATOR BONNET STEP
• 27.10. INSULATOR BONNET (FG25ST14 ONLY)
• 27.11. INSULATOR SUBBONNET PNEU.
• 27.12. O/HEAD GUARD ATTACHMENTS SIDE
• 27.13. O/HEAD GUARD REAR VIEW
• 27.14. MONITOR PANEL PARTS
• 27.15. MONITOR PANEL METERS LIGHTS
• 28. CH 55 ELECTRICAL COMPONENTS
• 28.1. K21/K25 ENGINE TOP VIEW (EXC. ULS)
• 28.2. ALTERNATOR K21/K25
• 28.3. STARTER K21/K25
• 28.4. K21/K25 ENGINE SIDE VIEW
• 28.5. ENGINE WIRING TORQFLOW (FD)
• 28.6. K21/K25 AIR CLEANER BASE WIRING
• 28.7. CHASSIS / BATTERY K21/K25 TOP VIEW
• 28.8. BATTERY (FD)
• 28.9. CHASSIS ELECT. K21/K25 SIDE VIEW
• 28.10. HEAD LAMP / RR COMBO LIGHT
• 28.11. REAR COMBO LAMP DETAIL/BULBS
• 28.12. BATTERY HOLDER ALL
• 28.13. ELECT. DASHBOARD K21/K25
• 28.14. ELECT DASHBOARD (FD)
• 28.15. COMBO SWITCH TORQFLOW
• 28.16. COMBO SWITCH CLUTCH MODELS
• 28.17. FUEL SENDING UNIT
• 28.18. ENGINE CONTROL UNIT K21/K25
• 28.19. SPEED SIGNAL CONVERTER K21/K25
• 28.20. SPEED CONTROL K21/K25 (FG25ST14)
• 29. CH 60 HYDRAULIC PUMP
• 29.1. HYD. PUMP MTG. PARTS (FG)
• 29.2. HYD. PUMP MTG. PARTS (FD)
• 30. CH 61 HYDRAULIC CONTROL VALVE
• 30.1. HYD. CONTROL VALVE 2SPOOL MTG.
• 30.2. HYD. CONTROL VALVE 3SPOOL MTG.
• 30.3. HYD. CONTROL VALVE 4SPOOL MTG.
• 30.4. CONTROL VALVE 2SPOOL PARTS
• 30.5. CONTROL VALVE 3SPOOL PARTS
• 30.6. CONTROL VALVE 4SPOOL PARTS
• 30.7. HYD. C/VALVE LEVERS 2SPOOL
• 30.8. HYD. C/VALVE LEVERS 4SPOOL
• 30.9. SINGLE LEVER CONTROL ASSY (FG25ST14)
• 30.10. SING. LEVER CONT. ASSY BLOCK SHAFT
• 31. CH 64 TILT CYLINDERS
• 31.1. TILT CYLINDERS
• 32. CH 65 POWER STEERING CYLINDER
• 32.1. POWER ST. CYLINDER
• 33. CH 66 HYDRAULIC SYSTEM
• 33.1. HYD. SYSTEM OVERHEAD VIEW
• 33.2. HYD. SYSTEM SIDE VIEW
• 33.3. HYD. SYSTEM TANK COVER
• 33.4. HYD. PIPING PUMPTOC/VALVE
• 33.5. HYD. PIPING PUMPTO C/VALVE (FD)
• 33.6. HYD. PIPING TILT CYL. LINES
• 33.7. HYD. PIPING PWR/STRGTOC/VALVE
• 33.8. HYD. PIPING PWR/STRG LINES PNEU.
• 33.9. HYD. PIPING PWR/STRG LINES CUSHION
• 33.10. HYD. PIPING RETURN LINE
• 33.11. HYD. PIPING LIFT CYL LINE
• 33.12. HYD. PIPING PWR/STRG RETURN LINE
• 33.13. HYD. PIPING C/VALVE SUCTION TUBE
• 33.14. HYD. PIPING SIDESHIFTER HOSES
• 34. CH 72 MASTS
• 34.1. E50MS 2STAGE
• 34.2. E50MT 3STAGE
• 34.3. E60MS 2STAGE
• 34.4. E60MT 3STAGE
• 34.5. E50 2STAGE 80 MAST W/ 3.5 IN. CLEARANCE (SEF)
• 35. CH 83 OPTIONAL EQUIPMENT
• 35.1. BACKUP ALARM / STROBE LIGHT
• 35.2. UNDERCARRIAGE PROTECTION
• 35.3. SIDESHIFTER (FG25ST14Y)
• 35.4. INTERNAL SIDESHIFTER 6ROLLER
• 36. CH 93 FORKS
• 36.1. FORKS
• 37. CH 96 NAMEPLATES DECALS
• 37.1. TOP SIDE VIEWS
• 37.2. REAR VIEW DETAIL
• 37.3. DECALS MISC.
• 37.4. EPA NAME PLATE
• 38. CH 97 SERVICE KITS
• 38.1. SERVICE KITS
• 38.2. KIT BREAKDOWNS
• 39. CH 98 PAINT
• 39.1. PAINT
• 40. CH 99 NUMERICAL PARTS INDEX