Komatsu CD110R-1 Crawler Carrier Shop Manual SEBM021902

Description

• Model List:
  • CD110R-1 Crawler Carrier

• 0.1. HOW TO READ THE SHOP MANUAL
• 0.2. HOISTING INSTRUCTIONS
• 0.3. METHOD OF DISASSEMBLING, CONNECTING PUSHPULL TYPE COUPLER
• 0.4. COATING MATERIALS
• 0.5. STANDARD TIGHTENING TORQUE
• 0.6. ELECTRIC WIRE CODE
• 0.7. CONVERSION TABLE
• 0.8. UNITS
• 1. GENERAL
• 1.1. GENERAL ASSEMBLY DRAWING
• 1.2. SPECIFICATIONS
• 1.3. WEIGHT TABLE
• 1.4. TABLE OF OIL AND COOLANT CAPACITIES
• 2. STRUCTURE AND FUNCTION
• 2.1. RADIATOR AND OIL COOLER
• 2.2. DAMPER COUPLING
• 2.3. ENGINE CONTROL
• 2.4. POWER TRAIN
• 2.5. SWING CIRCLE
• 2.6. SWING MACHINERY
• 2.7. TRACK ROLLER BOGIE
• 2.8. SPROCKET
• 2.9. TRACK SHOE
• 2.10. HYDRAULIC COMPONENT LAYOUT
• 2.11. HYDRAULIC TANK
• 2.12. HYDRAULIC PUMP
• 2.13. HYDRAULIC CONTROL VALVE
• 2.14. CLSS
• 2.15. SWING MOTOR
• 2.16. CENTER SWIVEL JOINT
• 2.17. TRAVEL MOTOR
• 2.18. CONTROL PUMP
• 2.19. VALVE CONTROL
• 2.20. BODY PPC VALVE
• 2.21. SWING PPC VALVE
• 2.22. TRAVEL PPC VALVE
• 2.23. SOLENOID VALVE
• 2.24. VARIABLE BACK PRESSURE VALVE
• 2.25. DUMP CYLINDER
• 2.26. WORK EQUIPMENT
• 2.27. MACHINE MONITOR SYSTEM
• 3. TESTING AND ADJUSTING
• 3.1. STANDARD VALUE TABLES
• 3.1.1. STANDARD VALUE TABLE FOR ENGINE
• 3.1.2. STANDARD VALUE TABLE FOR CHASSIS
• 3.1.3. STANDARD VALUE TABLE FOR ELECTRIC PARTS
• 3.2. TESTING AND ADJUSTING
• 3.2.1. TOOLS FOR TESTING, ADJUSTING AND TROUBLESHOOTING
• 3.2.2. MEASURING ENGINE SPEED
• 3.2.3. MEASURING EXHAUST COLOR
• 3.2.4. ADJUSTING VALVE CLEARANCE
• 3.2.5. MEASURING COMPRESSION PRESSURE
• 3.2.6. MEASURING BLOWBY PRESSURE
• 3.2.7. TESTING AND ADJUSTING FUEL INJECTION TIMING
• 3.2.8. MEASURING ENGINE OIL PRESSURE
• 3.2.9. TESTING AND ADJUSTING ALTERNATOR BELT TENSION
• 3.2.10. TESTING AND ADJUSTING WATER PUMP TENSION
• 3.2.11. TESTING AND ADJUSTING BELT TENSION FOR AIR CONDITIONER COMPRESSOR
• 3.2.12. MEASURING AIR SUPPLY PRESSURE (BOOST PRESSURE)
• 3.2.13. ADJUSTING FUEL CONTROL CABLE
• 3.2.14. ADJUSTING ENGINE STOP MOTOR CABLE
• 3.2.15. TESTING AND ADJUSTING HYDRAULIC PRESSURE IN TRAVEL CIRCUIT
• 3.2.16. TESTING AND ADJUSTING HYDRAULIC PRESSURE IN BODY AND SWING CIRCUIT
• 3.2.17. TESTING AND ADJUSTING TVC VALVE OUTPUT PRESSURE (SERVO PISTON INPUT PRESSURE)
• 3.2.18. TESTING AND ADJUSTING LS VALVE OUTPUT PRESSURE (SERVO PISTION INPUT PRESSURE) AND LS DIFFERENTIAL PRESSURE
• 3.2.19. TESTING AND ADJUSTING HYDRAULIC PRESSURE IN CONTROL PUMP CICUIT
• 3.2.20. TESTING OUTPUT PRESSURE OF SOLENOID VALVE
• 3.2.21. MEASURING PPC VALVE OUTPUT PRESSURE
• 3.2.22. ADJUSTING SWING PPC VALVE
• 3.2.23. TESTING TRAVEL DEVIATION
• 3.2.24. MEASURING OIL LEAKAGE
• 3.2.25. RELEASING REMAINING PRESSURE IN HYDRAULIC CIRCUIT
• 3.2.26. TESTING CLEARANCE OF SWING CIRCLE BEARING
• 3.2.27. TESTING AND ADJUSTING TRACK SHOE TENSION
• 3.2.28. BLEEDING AIR
• 3.3. TROUBLESHOOTING
• 3.3.1. POINTS TO REMEMBER WHEN TROUBLESHOOTING
• 3.3.2. SEQUENCE OF EVENTS IN TROUBLESHOOTING
• 3.3.3. POINTS TO REMEMBER WHEN CARRYING OUT MAINTENANCE
• 3.3.4. CHECKS BEFORE TROUBLESHOOTING
• 3.3.5. CONNECTOR TYPES AND MOUNTING LOCATIONS
• 3.3.6. CONNECTION TABLE FOR CONNECTOR PIN NUMBERS
• 3.3.7. METHOD OF USING JUDGMENT TABLE
• 3.3.8. METHOD OF USING TROUBLESHOOTING CHARTS
• 3.3.9. TABLE OF FAILURE MODES AND CAUSES (1/2)
• 3.3.10. TABLE OF FAILURE MODES AND CAUSES (2/2)
• 3.3.11. TROUBLESHOOTING FOR ELECTRIC SYSTEM (E MODE)
• 3.3.12. TROUBLESHOOTIGN OF HYDRAULIC AND MECHANICAL SYSTEM (H MODE)
• 3.3.13. TROUBLESHOOTING OF MONITOR SYSTEM (M MODE)
• 4. DISASSEMBLY AND ASSEMBLY
• 4.1. METHOD OF USING MANUAL
• 4.2. PRECAUTIONS WHEN PERFORMING OPERATION
• 4.3. SPECIAL TOOL LIST
• 4.4. SKETCHES OF SPECIAL TOOLS
• 4.5. AFTERCOOLER ASSEMBLY
• 4.5.1. REMOVAL
• 4.5.2. INSTALLATION
• 4.6. HYDRAULIC OIL COOLER
• 4.6.1. REMOVAL
• 4.6.2. INSTALLATION
• 4.7. RADIATOR ASSEMBLY
• 4.7.1. REMOVAL
• 4.7.2. INSTALLATION
• 4.8. MAIN PUMP ASSEMBLY
• 4.8.1. REMOVAL
• 4.8.2. INSTALLATION
• 4.9. ENGINE AND MAIN PUMP
• 4.10. SWING MACHINERY AND SWING MOTOR
• 4.10.1. DISASSEMBLY
• 4.10.2. ASSEMBLY
• 4.11. SWING MACHINERY
• 4.11.1. DISASSEMBLY
• 4.11.2. ASSEMBLY
• 4.12. CENTER SWIVEL JOINT
• 4.12.1. REMOVAL
• 4.12.2. INSTALLATION
• 4.12.3. DISASSEMBLY
• 4.12.4. ASSEMBLY
• 4.13. WORK EQUIPMENT CONTROL VALVE
• 4.13.1. REMOVAL
• 4.13.2. INSTALLATION
• 4.13.3. DISASSEMBLY
• 4.13.4. ASSEMBLY
• 4.14. TRAVEL CONTROL VALVE ASSEMBLY
• 4.14.1. REMOVAL
• 4.14.2. INSTALLATION
• 4.14.3. DISASSEMBLY
• 4.14.4. ASSEMBLY
• 4.15. FINAL DRIVE AND TRAVEL MOTOR
• 4.15.1. REMOVAL
• 4.15.2. INSTALLATION
• 4.16. FINAL DRIVE ASSEMBLY
• 4.16.1. DISASSEMBLY
• 4.16.2. ASSEMBLY
• 4.17. DUMP CONTROL PPC VALVE
• 4.17.1. DISASSEMBLY
• 4.17.2. ASSEMBLY
• 4.18. TRAVEL PPC VALVE
• 4.18.1. DISASSEMBLY
• 4.18.2. ASSEMBLY
• 4.19. SWING PPC VALVE
• 4.20. FUEL TANK ASSEMBLY
• 4.20.1. REMOVAL
• 4.20.2. INSTALLATION
• 4.21. AIR CONDITIONER UNIT ASSEMBLY
• 4.22. REVOLVING FRAME ASSEMBLY
• 4.22.1. REMOVAL
• 4.22.2. INSTALLATION
• 4.23. SWING CIRCLE ASSEMBLY
• 4.23.1. REMOVAL
• 4.23.2. INSTALLATION
• 4.24. RUBBER SHOE ASSEMBLY
• 4.25. IDLER CUSHION SPRING ASSEMBLY
• 4.25.1. DISASSEMBLY
• 4.25.2. ASSEMBLY
• 4.26. TRACK ROLLER ASSEMBLY
• 4.26.1. DISASSEMBLY
• 4.26.2. ASSEMBLY
• 4.27. DUMP BODY ASSEMBLY
• 4.27.1. REMOVAL
• 4.27.2. INSTALLATION
• 5. OTHERS
• 5.1. HYDRAULIC CIRCUIT DIAGRAM
• 5.2. ELECTRIC CIRCUIT DIAGRAM