Komatsu CK30-1 Compact Track Loader Shop Manual CEBM017100

Description

• Model List:
  • CK30-1 Compact Track Loader

• 0.1. HOW TO READ THE SHOP MANUAL
• 0.2. HOISTING INSTRUCTIONS
• 0.3. STANDARD TIGHTENING TORQUE
• 0.4. COATING MATERIALS
• 0.5. ELECTRIC
• 0.6. WEIGHT TABLE
• 0.7. TABLE OF OIL AND COOLANT QUANTITIES
• 0.8. METHOD OF USING THE CONVERSION TABLE
• 1. STRUCTURE AND FUNCTION
• 1.2. POWER TRAIN
• 1.3. FRAME
• 1.4. TRACK TENSIONER IDLER WHEEL
• 1.5. TRACK TENSIONER CYLINDER AND BUMPER SPRING
• 1.6. LOWER IDLER ROLLER
• 1.7. REAR IDLER ROLLER
• 1.8. HYDRAULIC CIRCUIT (STANDARD)
• 1.9. HYDRAULIC CIRCUIT (FLOAT)
• 1.10. HYDRAULIC CIRCUIT (FLOAT PATTERN CHANGE)
• 1.11. HYDRAULIC CIRCUIT (HIGHFLOW)
• 1.12. HYDRAULIC CIRCUIT (SUPER HIGHFLOW)
• 1.13. HYDRAULIC CIRCUIT (SUPER HIGHFLOW / PATTERN CHANGE)
• 1.14. HYDRAULIC PUMP
• 1.15. CONTROL VALVE (3SPOOL)
• 1.16. CONTROL VALVE (4SPOOL)
• 1.17. CLSS
• 1.18. SOLENOID VALVE
• 1.19. ACCUMULATOR
• 1.20. PATTERN CHANGE VALVE (OPTIONAL)
• 1.21. OPERATION
• 1.22. PPC VALVE (STANDARD)
• 1.23. PPC VALVE (PATTERN CHANGE) (OPTIONAL)
• 1.24. PPC VALVE (STANDARD)
• 1.25. PPC VALVE PATTERN CHANGE (OPTIONAL)
• 1.26. EQUIPMENT CONTROL PPC VALVE
• 1.27. CYLINDERS
• 1.28. ELECTRICAL DIAGRAM (ENGINE LINE) (1/3)
• 1.29. ELECTRICAL DIAGRAM (ENGINE LINE) (2/3)
• 1.30. ELECTRICAL DIAGRAM (ENGINE LINE) (3/3)
• 1.31. ELECTRICAL DIAGRAM (FRAME LINE STANDARD) (1/3)
• 1.32. ELECTRICAL DIAGRAM (FRAME LINE STANDARD) (2/3)
• 1.33. ELECTRICAL DIAGRAM (FRAME LINE STANDARD) (3/3)
• 1.34. ELECTRICAL DIAGRAM (FRAME LINE OPTIONAL) (1/3)
• 1.35. ELECTRICAL DIAGRAM (FRAME LINE OPTIONAL) (2/3)
• 1.36. ELECTRICAL DIAGRAM (FRAME LINE OPTIONAL) (3/3)
• 1.37. ELECTRICAL DIAGRAM (CABIN LINE STANDARD) (1/5)
• 1.38. ELECTRICAL DIAGRAM (CABIN LINE STANDARD) (2/5)
• 1.39. ELECTRICAL DIAGRAM (CABIN LINE STANDARD) (3/5)
• 1.40. ELECTRICAL DIAGRAM (CABIN LINE STANDARD) (4/5)
• 1.41. ELECTRICAL DIAGRAM (CABIN LINE STANDARD) (5/5)
• 1.42. ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (1/7)
• 1.43. ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (2/7)
• 1.44. ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (3/7)
• 1.45. ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (4/7)
• 1.46. ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (5/7)
• 1.47. ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (6/7)
• 1.48. ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (7/7)
• 1.49. ELECTRICAL DIAGRAM (TOPCABIN LIGHT LINE STANDARD) (1/2)
• 1.50. ELECTRICAL DIAGRAM (TOPCABIN LIGHT LINE STANDARD) (2/2)
• 1.51. ELECTRICAL DIAGRAM (TOPCABIN LIGHT LINE HOMOLOGATION) (1/2)
• 1.52. ELECTRICAL DIAGRAM (TOPCABIN LIGHT LINE HOMOLOGATION) (2/2)
• 2. TESTING AND ADJUSTMENTS
• 2.1. NORMAL OR STANDARD TECHNICAL DATA
• 2.2. SPECIAL TOOLS
• 2.3. CHECKING THE ENGINE SPEED
• 2.4. ADJUSTMENT OF VALVE CLEARANCE
• 2.5. MEASUREMENT OF THE COMPRESSION PRESSURE
• 2.6. CONTROL AND ADJUSTMENT OF THE FAN BELT TENSION
• 2.7. CONTROL AND ADJUSTMENT OF THE INJECTION TIMING
• 2.8. CHECKING ENGINE OIL PRESSURE
• 2.9. ADJUSTING THE STROKE OF THE ACCELERATOR CABLES
• 2.10. REGULATION OF PPC VALVES DRIVE PRESSURE
• 2.11. ADJUSTMENT OF THE PPC VALVE CLEARANCES
• 2.12. ADJUSTING THE POSITION OF THE SERVOCONTROL ENGAGEMENT SAFETY SENSOR
• 2.13. CONTROL AND REGULATION OF THE PRESSURES IN THE HYDRAULIC CIRCUITS
• 2.14. TESTING THE HYDRAULIC PUMP
• 2.15. VALVE CALIBRATION
• 2.16. CONTROL VALVE
• 2.17. CONTROL AND REGULATION OF THE SERVOCONTROLPOWER SUPPLY
• 2.18. ELIMINATION OF RESIDUAL PRESSURES PRESSURISATION OF THE TANK
• 2.19. BLEEDING AIR FROM THE HYDRAULIC CIRCUITS
• 2.20. TRACK TENSION TEST AND ADJUSTMENT
• 3. REMOVAL AND INSTALLATION
• 3.1. HOW TO READ THE MANUAL
• 3.2. PRECAUTIONS TO BE TAKEN WHILE WORKING
• 3.3. AIR INTAKE FILTER
• 3.4. COOLANT LIQUID PUMP
• 3.5. ENGINEPUMP GROUP
• 3.5.1. Removal
• 3.5.2. Installation
• 3.6. COMPLETE HYDRAULIC PUMP
• 3.7. ENGINEPUMP COUPLING
• 3.8. HEATING SYSTEM BLOWER FAN
• 3.9. BUCKET CYLINDER
• 3.9.1. Removal
• 3.9.2. Installation
• 3.10. WORK EQUIPMENT CYLINDERS
• 3.10.1. Disassembly
• 3.10.2. Assembly
• 3.11. COMPLETE WORKING EQUIPMENT
• 3.11.1. Removal
• 3.11.2. Installation
• 3.12. WORKING EQUIPMENT SUPPORT FRAME
• 3.13. LOWER IDLER ROLLER
• 3.14. TRACK TENSIONER CYLINDER
• 4. STANDARD MAINTENANCE
• 4.2. FRAME AND BUMPER SPRING
• 4.3. TRACK TENSIONER IDLER WHEEL
• 4.4. DRIVE WHEEL
• 4.5. LOWER IDLER ROLLERS
• 4.6. REAR IDLER WHEEL
• 4.7. HYDRAULIC PUMP
• 4.8. CONTROL VALVE
• 4.9. PPC VALVE
• 4.10. PPC VALVE
• 4.11. PATTERN CHANGE VALVE (OPTIONAL)
• 4.12. CYLINDERS
• 4.13. WORKING EQUIPMENT
• 5. OTHER
• 5.1. ELECTRICAL DIAGRAM (STANDARD)
• 5.2. ELECTRICAL DIAGRAM (OPTIONAL)