Komatsu CK35-1 Compact Track Loader Shop Manual CEBM017500

Description

• Model List:
  • CK35-1 Compact Track Loader

• 1. HOW TO READ THE SHOP MANUAL
• 2. HOISTING INSTRUCTIONS
• 3. STANDARD TIGHTENING TORQUE
• 4. COATING MATERIALS
• 5. ELECTRIC
• 6. WEIGHT TABLE
• 7. TABLE OF OIL AND COOLANT QUANTITIES
• 8. METHOD OF USING THE CONVERSION TABLE
• 9. STRUCTURE AND FUNCTION
• 9.2. POWER TRAIN
• 9.3. FRAME
• 9.4. TRACK TENSIONER IDLER WHEEL
• 9.5. TRACK TENSIONER CYLINDER AND BUMPER SPRING
• 9.6. LOWER IDLER ROLLER
• 9.7. REAR IDLER ROLLER
• 9.8. HYDRAULIC CIRCUIT (STANDARD)
• 9.9. HYDRAULIC CIRCUIT (FLOAT)
• 9.10. HYDRAULIC CIRCUIT (FLOAT PATTERN CHANGE)
• 9.11. HYDRAULIC CIRCUIT (HIGHFLOW)
• 9.12. HYDRAULIC CIRCUIT (SUPER HIGHFLOW)
• 9.13. HYDRAULIC CIRCUIT (SUPER HIGHFLOW / PATTERN CHANGE)
• 9.14. HYDRAULIC PUMP
• 9.14.1. SUCTION SAFETY VALVE (HST Circuit)
• 9.14.2. CHARGE SAFETY VALVE (Charge circuit)
• 9.14.3. CHARGE PUMP
• 9.14.4. ANTI ENGINESTALL CONTROL VALVE (AS VALVE)
• 9.14.5. SHUTTLE VALVE
• 9.14.6. TRAVEL SYNCHRONIZATION VALVE
• 9.15. CONTROL VALVE (3SPOOL)
• 9.16. CONTROL VALVE (4SPOOL)
• 9.17. CLSS
• 9.18. SOLENOID VALVE
• 9.18.1. SOLENOID VALVE GROUP ST1
• 9.18.2. SOLENOID VALVE ST2
• 9.18.3. SOLENOID VALVE ST3
• 9.19. ACCUMULATOR
• 9.20. PATTERN CHANGE VALVE (OPTIONAL)
• 9.21. OPERATION
• 9.21.1. PATTERN ISO
• 9.21.2. PATTERN OPTIONAL
• 9.22. PPC VALVE (STANDARD)
• 9.22.1. EQUIPMENT CONTROL
• 9.23. PPC VALVE (PATTERN CHANGE) (OPTIONAL)
• 9.23.1. EQUIPMENT AND TRAVEL CONTROL
• 9.24. PPC VALVE (STANDARD)
• 9.24.1. TRAVEL CONTROL
• 9.25. PPC VALVE PATTERN CHANGE (OPTIONAL)
• 9.25.1. EQUIPMENT AND TRAVEL CONTROL
• 9.26. EQUIPMENT CONTROL PPC VALVE
• 9.27. CYLINDERS
• 9.28. ELECTRICAL DIAGRAM (ENGINE LINE) (1/3)
• 9.29. ELECTRICAL DIAGRAM (ENGINE LINE) (2/3)
• 9.30. ELECTRICAL DIAGRAM (ENGINE LINE) (3/3)
• 9.31. ELECTRICAL DIAGRAM (FRAME LINE STANDARD) (1/3)
• 9.32. ELECTRICAL DIAGRAM (FRAME LINE STANDARD) (2/3)
• 9.33. ELECTRICAL DIAGRAM (FRAME LINE STANDARD) (3/3)
• 9.34. ELECTRICAL DIAGRAM (FRAME LINE OPTIONAL) (1/3)
• 9.35. ELECTRICAL DIAGRAM (FRAME LINE OPTIONAL) (2/3)
• 9.36. ELECTRICAL DIAGRAM (FRAME LINE OPTIONAL) (3/3)
• 9.37. ELECTRICAL DIAGRAM (CABIN LINE STANDARD) (1/5)
• 9.38. ELECTRICAL DIAGRAM (CABIN LINE STANDARD) (2/5)
• 9.39. ELECTRICAL DIAGRAM (CABIN LINE STANDARD) (3/5)
• 9.40. ELECTRICAL DIAGRAM (CABIN LINE STANDARD) (4/5)
• 9.41. ELECTRICAL DIAGRAM (CABIN LINE STANDARD) (5/5)
• 9.42. ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (1/7)
• 9.43. ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (2/7)
• 9.44. ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (3/7)
• 9.45. ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (4/7)
• 9.46. ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (5/7)
• 9.47. ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (6/7)
• 9.48. ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (7/7)
• 9.49. ELECTRICAL DIAGRAM (TOPCABIN LIGHT LINE STANDARD) (1/2)
• 9.50. ELECTRICAL DIAGRAM (TOPCABIN LIGHT LINE STANDARD) (2/2)
• 9.51. ELECTRICAL DIAGRAM (TOPCABIN LIGHT LINE HOMOLOGATION) (1/2)
• 9.52. ELECTRICAL DIAGRAM (TOPCABIN LIGHT LINE HOMOLOGATION) (2/2)
• 10. TESTING AND ADJUSTMENTS
• 10.1. NORMAL OR STANDARD TECHNICAL DATA
• 10.2. SPECIAL TOOLS
• 10.3. CHECKING THE ENGINE SPEED
• 10.4. ADJUSTMENT OF VALVE CLEARANCE
• 10.5. MEASUREMENT OF THE COMPRESSION PRESSURE
• 10.6. CONTROL AND ADJUSTMENT OF THE FAN BELT TENSION
• 10.7. CONTROL AND ADJUSTMENT OF THE INJECTION TIMING
• 10.8. CHECKING ENGINE OIL PRESSURE
• 10.9. ADJUSTING THE STROKE OF THE ACCELERATOR CABLES
• 10.10. REGULATION OF PPC VALVES DRIVE PRESSURE
• 10.11. ADJUSTMENT OF THE PPC VALVE CLEARANCES
• 10.12. ADJUSTING THE POSITION OF THE SERVOCONTROL ENGAGEMENT SAFETY SENSOR
• 10.13. CONTROL AND REGULATION OF THE PRESSURES IN THE HYDRAULIC CIRCUITS
• 10.14. TESTING THE HYDRAULIC PUMP
• 10.15. VALVE CALIBRATION
• 10.16. CHECKING THE TRAVEL DEVIATION
• 10.17. CONTROL VALVE
• 10.18. CONTROL AND REGULATION OF THE SERVOCONTROLPOWER SUPPLY
• 10.19. ELIMINATION OF RESIDUAL PRESSURES PRESSURISATION OF THE TANK
• 10.20. BLEEDING AIR FROM THE HYDRAULIC CIRCUITS
• 10.21. TRACK TENSION TEST AND ADJUSTMENT
• 11. REMOVAL AND INSTALLATION
• 11.1. HOW TO READ THE MANUAL
• 11.2. PRECAUTIONS TO BE TAKEN WHILE WORKING
• 11.3. AIR INTAKE FILTER
• 11.4. COOLANT LIQUID PUMP
• 11.5. ENGINEPUMP GROUP
• 11.5.1. Removal
• 11.5.2. Installation
• 11.6. COMPLETE HYDRAULIC PUMP
• 11.7. ENGINEPUMP COUPLING
• 11.8. HEATING SYSTEM BLOWER FAN
• 11.8.1. Removal
• 11.8.2. Installation
• 11.8.3. Removal
• 11.8.4. Installation
• 11.9. BUCKET CYLINDER
• 11.9.1. Removal
• 11.9.2. Installation
• 11.10. WORK EQUIPMENT CYLINDERS
• 11.10.1. Disassembly
• 11.10.2. Assembly
• 11.11. COMPLETE WORKING EQUIPMENT
• 11.12. WORKING EQUIPMENT SUPPORT FRAME
• 11.13. LOWER IDLER ROLLER
• 11.14. TRACK TENSIONER CYLINDER
• 12. STANDARD MAINTENANCE
• 12.2. FRAME AND BUMPER SPRING
• 12.3. TRACK TENSIONER IDLER WHEEL
• 12.4. DRIVE WHEEL
• 12.5. LOWER IDLER ROLLERS
• 12.6. REAR IDLER WHEEL
• 12.7. HYDRAULIC PUMP
• 12.8. CONTROL VALVE
• 12.9. PPC VALVE
• 12.10. PPC VALVE
• 12.11. PATTERN CHANGE VALVE (OPTIONAL)
• 12.12. CYLINDERS
• 12.13. WORKING EQUIPMENT
• 13. OTHER
• 13.1. ELECTRICAL DIAGRAM (STANDARD)
• 13.2. ELECTRICAL DIAGRAM (OPTIONAL)