Komatsu CX Forklift Truck Service Manual SM202

Description

• Model List:
  • CX Forklift Truck

• 1. SM20201
• 1.1. SAFETY
• 2. SM1271
• 2.1. CONTENTS
• 2.2. FEDERAL EPA EMISSION CONTROL STATEMENT FOR OFFROAD LSI (NONDIESEL) ENGINES (TB45E ENGINES)
• 2.2.1. LABELS REQUIRED AND LABEL LOCATIONS
• 2.2.2. WARRANTY
• 2.3. CHAPTER EG ENGINE GENERAL
• 2.3.1. PRECAUTIONS FOR SAFETY AND QUALITY
• 2.3.2. HOW TO USE THIS MANUAL
• 2.3.3. TROUBLE SHOOTING
• 2.3.4. ECM GENERAL SERVICE INFORMATION
• 2.3.5. PRECAUTIONS
• 2.3.6. PREPARATION
• 2.3.7. SERVICE DATA
• 2.4. CHAPTER ET ENGINE TUNEUP
• 2.4.1. VALVE CLEARANCE
• 2.4.2. ENGINE DRIVE BELT
• 2.4.3. ENGINE OIL
• 2.4.4. COMPRESSION PRESSURE
• 2.4.5. SPARK PLUG
• 2.5. CHAPTER EM ENGINE MECHANICAL
• 2.5.1. INTAKE MANIFOLD
• 2.5.2. EXHAUST MANIFOLD
• 2.5.3. OIL PAN AND STRAINER
• 2.5.4. ROCKER COVER
• 2.5.5. ROCKER ARM AND ROCKER SHAFT ASSEMBLY
• 2.5.6. CYLINDER HEAD
• 2.5.7. TIMING CHAIN
• 2.5.8. REMOVAL AND INSTALLATION OF ENGINE
• 2.5.9. CYLINDER BLOCK
• 3. SM1272
• 3.1. CHAPTER LU ENGINE LUBRICATION
• 3.1.1. OIL PUMP
• 3.2. CHAPTER CO ENGINE COOLING SYSTEM
• 3.2.1. CHANGING ENGINE COOLANT
• 3.2.2. WATER PUMP
• 3.2.3. THERMOSTAT
• 3.3. CHAPTER EC TB45 ENGINE CONTROL
• 3.3.1. PRECAUTIONS
• 3.3.2. PREPARATION
• 3.3.3. ENGINE CONTROL SYSTEM
• 3.3.4. SYSTEM DIAGRAM GASOLINE
• 3.3.5. BASIC INSPECTION
• 3.3.6. TROUBLE SHOOTING
• 4. SM1273
• 4.1. CHAPTER EC TB45 ENGINE CONTROL
• 4.1.1. POWER SUPPLY AND GROUND SYSTEM
• 4.1.2. CRANKSHAFT POSITION SENSOR 1 DEGREE (POS)
• 4.1.3. CRANKSHAFT POSITION SENSOR 120 DEGREE (REF) SIGNAL CIRCUIT
• 4.1.4. MASS AIR FLOW SENSOR SYSTEM
• 4.1.5. ENGINE COOLANT TEMPERATURE SENSOR SYSTEM
• 4.1.6. HEATED OXYGEN SENSOR SYSTEM
• 4.1.7. VEHICLE SPEED SENSOR SYSTEM
• 4.1.8. THROTTLE POSITION SENSOR SYSTEM
• 4.1.9. ACCELERATOR PEDAL POSITION SENSOR SYSTEM
• 4.1.10. ACCELERATOR PEDAL POSITION SENSOR / INTAKE AIR TEMPERATURE
• 4.1.11. PNP SWITCH SYSTEM
• 4.1.12. STOP LAMP SWITCH SYSTEM
• 4.1.13. ELECTRIC LOAD SWITCH SYSTEM
• 4.1.14. IGNITION SYSTEM
• 4.1.15. FUEL INJECTOR SYSTEM
• 4.1.16. FUEL PUMP SYSTEM
• 4.1.17. ENGINE WARNING LIGHT SYSTEM
• 4.1.18. HEATED OXYGEN SENSOR HEATER SYSTEM
• 4.1.19. LPG INJECTOR SYSTEM
• 4.1.20. THROTTLE CONTROL MOTOR SYSTEM
• 4.1.21. LPG FUEL PRESSURE SENSOR SYSTEM
• 4.1.22. LPG ASSISTANCE INJECTOR SYSTEM
• 4.1.23. BLOWBY GAS RESTORATION DEVICE
• 4.1.24. FUEL CUT FUNCTION
• 4.1.25. REMOVAL AND INSTALLATION OF ECCS COMPONENTS
• 4.1.26. SERVICE DATA AND SPECIFICATIONS (SDS)
• 4.2. CHAPTER FL ENGINE FUEL SYSTEM
• 4.2.1. DESCRIPTION
• 4.2.2. DISASSEMBLY AND REASSEMBLY OF LPG SYSTEM
• 4.3. CHAPTER EL ENGINE ELECTRICAL SYSTEM
• 4.3.1. STARTING SYSTEM
• 4.3.2. CHARGING SYSTEM
• 4.4. APPENDIX 1 MAINTENANCE SCHEDULE CHART
• 4.4.1. FIRST MONTH OR INITIAL 200 HOURS OF SERVICE
• 4.4.2. EVERY 2 WEEKS OR 100 HOURS OF SERVICE
• 4.4.3. EVERY MONTH OR EVERY 200 HOURS OF SERVICE
• 4.4.4. EVERY 3 MONTHS OR EVERY 600 HOURS OF SERVICE
• 4.4.5. EVERY 6 MONTHS OR 1,200 HOURS OF SERVICE
• 4.4.6. EVERY 2,000 HOURS OF SERVICE
• 4.4.7. EVERY 12 MONTHS OR 2,400 HOURS OF SERVICE
• 4.4.8. EVERY 18 MONTHS OR 3,600 HOURS OF SERVICE
• 5. SM202091
• 5.1. MS 2STAGE MAST
• 5.1.1. Introduction
• 6. SM202092
• 6.1. MS 2STAGE MAST
• 6.1.1. Carriage
• 7. SM202101
• 7.1. MT 3STAGE MAST
• 7.1.1. Introduction
• 8. SM202102
• 8.1. MT 3STAGE MAST
• 8.1.1. Cylinder Operation
• 9. TM10000
• 9.1. Section 00
• 9.1.1. Contents
• 9.1.2. APPLICABLE EPA LIFT TRUCK MODELS
• 10. TM10001
• 10.1. Section 01
• 10.1.1. CH 1 STUDY MATERIAL
• 10.1.2. CH 2 ENGINE AND MAIN BODY.
• 10.1.3. CH 3 VALVES
• 10.1.4. Valves
• 10.1.5. CH 4 LUBRICATION SYSTEM.
• 10.1.6. CH 5 INTAKE / EXHAUST SYSTEMS
• 11. TM10002
• 11.1. Section 02
• 11.1.1. CH 6 ENGINE CONTROL SYSTEM.
• 12. TB10003
• 12.1. Section 03
• 12.1.1. CH 6.5 ENGINE CONTROL SYSTEMS (Cont)
• 13. TM10004
• 13.1. Section 04
• 13.1.1. CH 6.6.14 ENGINE CONTROL SYSTEMS (Cont)
• 14. TM10005
• 14.1. Section 05
• 14.1.1. CH 6 ENGINE CONTROL SYSTEMS (Cont)
• 15. TM10006
• 15.1. Section 06
• 15.1.1. Appendix
• 15.1.2. Appendix 1 Fuel Injection Pulse Theory
• 15.1.3. Appendix 2 Fuel Sys. Diagram Gasoline
• 15.1.4. Appendix 2 Fuel Sys. Diagram LPG
• 15.1.5. Appendix 2 Fuel System Diagram DualFuel
• 15.1.6. Appendix 3 Service Support Tool Excercise Program
• 15.1.7. Appendix 4 Error Code List
• 16. TM10007
• 16.1. Section 07
• 16.1.1. Appendix 5 Service Support Tool (SST) Operation
• 17. TM10008
• 17.1. Section 08
• 17.1.1. SST Display Step Charts
• 18. TM10009
• 18.1. Section 09
• 18.1.1. KSERIES ENGINE CONTROL
• 19. TM10010
• 19.1. Section 10
• 19.1.1. KSERIES ENGINE CONTROL (Cont)
• 20. TM10011
• 20.1. Section 11
• 20.1.1. KSERIES ENGINE CONTROL (Cont)
• 21. TM10012
• 21.1. Section 12
• 21.1.1. KSERIES ENGINE CONTROL (Cont)
• 22. TM10013
• 22.1. Section 13
• 22.1.1. TB45 ENGINE CONTROLS
• 23. TM10014
• 23.1. Section 14
• 23.1.1. TB45 ENGINE CONTROLS
• 24. TM10015
• 24.1. Section 15
• 24.1.1. TB45 ENGINE CONTROLS (Cont)
• 25. TM10101
• 25.2. WARRANTY STATEMENT
• 26. TM10108
• 26.1. Component Parts Location
• 27. TM10111
• 27.1. Removal And Installation Of ECCS Components