Komatsu D475A-3 Bull Dozer Shop Manual SEBM017209

Description

• Model List:
  • D475A-3 Bull Dozer

• 1. COVER
• 2. CONTENTS
• 3. GENERAL
• 3.1. SPECIFICATION DIMENSION DRAWINGS
• 3.2. SPECIFICATIONS
• 3.3. WEIGHT TABLE
• 3.4. TABLE OF FUEL, COOLANT AND LUBRICANTS
• 4. STRUCTURE AND FUNCTION
• 4.1. ENGINE, POWER TRAIN COOLING SYSTEM DRAWING
• 4.2. POWER TRAIN
• 4.3. POWER TRAIN SKELETON
• 4.4. POWER TRAIN HYDRAULIC PIPING DIAGRAM
• 4.5. POWER TRAIN HYDRAULIC CIRCUIT DIAGRAM
• 4.6. TORQUE CONVERTER AND PTO
• 4.7. TORQUE CONVERTER VALVE
• 4.8. TRANSMISSION
• 4.9. TRANSMISSION CONTROL VALVE
• 4.10. STEERING, BRAKE CONTROL
• 4.11. TRANSFER, BEVEL GEAR SHAFT, STEERING
• 4.12. TRANSFER, BEVEL PINION
• 4.13. STEERING CONTROL VALVE
• 4.14. FINAL DRIVE
• 4.15. TRACK FRAME
• 4.16. TRACK ROLLER BOGIE
• 4.17. PPC VALVE
• 4.18. MAIN CONTROL VALVE
• 4.19. PINPULLER HYDRAULIC SYSTEM DRAWING
• 4.20. PINPULLER HYDRAULIC CIRCUIT DRAWING
• 4.21. PINPULLER SOLENOID VALVE
• 4.22. AIR CONDITIONER
• 4.23. ENGINE CONTROL
• 4.24. ENGINE CONTROL SYSTEM
• 4.25. ENGINE CONTROL SYSTEM WITH ELECTRONIC ENGINE THROTTLE CONTROLLER
• 4.26. MACHINE MONITOR SYSTEM
• 4.27. MODE SELECTION SYSTEM
• 4.28. ELECTRICAL EQUIPMENT
• 4.29. TORQUE CONVERTER LOCKUP CONTROL SYSTEM
• 5. TESTING AND ADJUSTING
• 5.1. STANDARD VALUE TABLE FOR ENGINE RELATED PARTS
• 5.2. STANDARD VALUE TABLE FOR CHASSIS RELATED PARTS
• 5.3. STANDARD VALUE TABLE FOR ELECTRICAL RELATED PARTS
• 5.4. TESTING AND ADJUSTING
• 5.5. TROUBLESHOOTING
• 6. DISASSEMBLY AND ASSEMBLY
• 6.1. METHOD OF USING MANUAL
• 6.2. PRECAUTIONS WHEN CARRYING OUT OPERATION
• 6.3. SPECIAL TOOL LIST
• 6.4. SKETCHES OF SPECIAL TOOLS
• 6.5. ENGINE OIL COOLER ASSEMBLY
• 6.6. FUEL INJECTION PUMP ASSEMBLY
• 6.7. AFTERCOOLER CORE ASSEMBLY
• 6.8. NOZZLE HOLDER ASSEMBLY
• 6.9. ENGINE FRONT SEAL
• 6.10. ENGINE REAR SEAL
• 6.11. CYLINDER HEAD ASSEMBLY
• 6.12. FUEL TANK ASSEMBLY
• 6.13. MAIN RADIATOR ASSEMBLY
• 6.14. SUB RADIATOR ASSEMBLY
• 6.15. RADIATOR GUARD ASSEMBLY
• 6.16. ENGINE ASSEMBLY
• 6.17. DAMPER ASSEMBLY
• 6.18. PAWER TRAIN UNIT ASSEMBLY
• 6.19. PTO, TORQUE CONVERTER ASSEMBLY
• 6.20. TORQUE CONVERTER ASSEMBLY
• 6.21. PTO ASSEMBLY
• 6.22. TORQFLOW TRANSMISSION ASSEMBLY
• 6.23. STEERING CASE ASSEMBLY
• 6.24. STEERING CLUTCH, BRAKE ASSEMBLY
• 6.25. TRANSFER GEAR HOUSING ASSEMBLY
• 6.26. POWER TRAIN PUMP ASSEMBLY
• 6.27. SCAVENGING PUMP ASSEMBLY
• 6.28. TORQUE CONVERTER OIL COOLER
• 6.29. TORQUE CONVERTER VALVE ASSEMBLY
• 6.30. TRANSMISSION CONTROL VALVE ASSEMBLY
• 6.31. STEERING CONTROL VALVE ASSEMBLY
• 6.32. FINAL DRIVE ASSEMBLY
• 6.33. TRACK FRAME ASSEMBLY
• 6.34. IDLER ASSEMBLY
• 6.35. RECOIL SPRING ASSEMBLY
• 6.36. TRACK ROLLER ASSEMBLY
• 6.37. CARRIER ROLLER ASSEMBLY
• 6.38. BOGIE ASSEMBLY
• 6.39. NO.1 BOGIE ASSEMBLY
• 6.40. TRACK SHOE ASSEMBLY
• 6.41. PRESSFITTING JIG DIMENSION TABLE FOR LINK PRESS
• 6.42. FIELD DISASSEMBLY OF ONE LINK
• 6.43. FIELD ASSEMBLY OF ONE LINK
• 6.44. MASTER LINK
• 6.45. PIVOT SHAFT ASSEMBLY
• 6.46. EQUALIZER BAR
• 6.47. EQUALIZER BAR BUSHING
• 6.48. HYDRAULIC PUMP ASSEMBLY
• 6.49. BLADE LIFT VALVE ASSEMBLY
• 6.50. BLADE TILT, RIPPER LO VALVE ASSEMBLY
• 6.51. RIPPER HI VALVE ASSEMBLY
• 6.52. PPC RELIEF VALVE ASSEMBLY
• 6.53. HYDRAULIC CYLINDER ASSEMBLY
• 6.54. RIPPER PINPULLER CYLINDER ASSEMBLY
• 6.55. BLADE ASSEMBLY
• 6.56. GIANT RIPPER ASSEMBLY
• 6.57. ROPS GUARD
• 6.58. OPERATORS CAB ASSEMBLY
• 6.59. FLOOR FRAME ASSEMBLY
• 6.60. DASHBOARD ASSEMBLY
• 6.61. CONTROLLER ASSEMBLY
• 6.62. AIR CONDITIONER COMPRESSOR ASSEMBLY
• 6.63. AIR CONDITIONER CONDENSER ASSEMBLY
• 6.64. AIR CONDITIONER UNIT ASSEMBLY
• 6.65. HOOD ASSEMBLY
• 7. MAINTENANCE STANDARD
• 7.1. ENGINE MOUNT
• 7.2. DAMPER, UNIVERSAL JOINT
• 7.3. TORQUE CONVERTER
• 7.4. TORQUE CONVERTER VALVE
• 7.5. TORQFLOW TRANSMISSION
• 7.6. TRANSMISSION CONTROL VALVE
• 7.7. POWER TRAIN, HYDRAULIC, LUBRICATION PUMP
• 7.8. TRANSFER, BEVEL PINION
• 7.9. BEVEL GEAR SHAFT, STEERING CLUTCH, BRAKE
• 7.10. STEERING CONTROL VALVE
• 7.11. TRACK ROLLER BOGIE
• 7.12. WORK EQUIPMENT CONTROL PUMP
• 7.13. MAIN CONTROL VALVE
• 7.14. PPC VALVE
• 7.15. WORK EQUIPMENT CYLINDER
• 7.16. CYLINDER STAY
• 7.17. BLADE
• 7.18. RIPPER EQUIPMENT
• 8. OTHERS
• 8.1. WORK EQUIPMENT HYDRAULIC CIRCUIT DIAGRAM
• 8.2. ELECTRICAL CIRCUIT DIAGRAM