Komatsu D65EX-15, D65PX-15, D65WX-15 Bull Dozer Shop Manual SEBM029508

Description

• Model List:
  • D65EX-15 Bull Dozer
  • D65PX-15 Bull Dozer
  • D65WX-15 Bull Dozer

• 1. COVER
• 2. CONTENTS
• 3. GENERAL
• 3.1. SPECIFICATION DIMENSIONS
• 3.2. SPECIFICATIONS
• 3.3. WEIGHT TABLE
• 3.4. TABLE OF FUEL, COOLANT AND LUBRICANT
• 4. STRUCTURE,FUNCTION AND MAINTENANCE STANDARD
• 4.1. COOLING SYSTEM
• 4.2. ENGINE MOUNT
• 4.3. POWER TRAIN
• 4.4. OVERALL DRAWING OF POWER TRAIN UNIT
• 4.5. HYDRAULIC PIPING OF POWER TRAIN
• 4.6. DAMPER,UNIVERSAL JOINT
• 4.7. TRANSMISSION,STEERING,BRAKE CONTROL
• 4.8. TORQUE CONVERTER,PTO
• 4.9. TRANSMISSION
• 4.10. TRANSMISSION ECMV
• 4.11. MAIN RELIEF VALVE
• 4.12. LUBRICATION RELIEF VALVE
• 4.13. SCAVENGING PUMP
• 4.14. POWER TRAIN PUMP,LUBRICATION PUMP
• 4.15. HSS SYSTEM
• 4.16. HYDRAULIC,HSS PUMP
• 4.17. HSS MOTOR
• 4.18. BEVEL GEAR SHAFT,HSS,BRAKE
• 4.19. BRAKE VALVE
• 4.20. FINAL DRIVE
• 4.21. FRAME ASSEMBLY
• 4.22. SUSPENSION
• 4.23. TRACK FRAME, RECOIL SPRING
• 4.24. WORK EQUIPMENT HYDRAULIC PIPING DIAGRAM
• 4.25. WORK EQUIPMENT CONTROL
• 4.26. HYDRAULIC TANK
• 4.27. ACCUMULATOR
• 4.28. PPC LOCK VALVE
• 4.29. HYDRAULIC CYLINDER
• 4.30. PISTON VALVE
• 4.31. QUICK DROP VALVE
• 4.32. COOLING FAN PUMP
• 4.33. COOLING FAN MOTOR
• 4.34. PPC VALVE
• 4.35. PCCS LEVER
• 4.36. CONTROL VALVE
• 4.37. SELF PRESSURE REDUCING VALVE
• 4.38. WORK EQUIPMENT
• 4.39. CUTTING EDGE,END BIT
• 4.40. RIPPER
• 4.41. CAB MOUNT
• 4.43. AIR CONDITIONER PIPING
• 4.44. ENGINE CONTROL
• 4.45. ENGINE CONTROL SYSTEM
• 4.46. CRI ENGINE CONTROL SYSTEM
• 4.47. COOLING SYSTEM CONTROL SYSTEM
• 4.48. PALM COMMAND CONTROL SYSTEM
• 4.49. SYSTEM COMPONENTS
• 4.50. ENGINE CONTROLLER
• 4.51. TRANSMISSION AND STEERING CONTROLLER
• 4.52. MONITOR SYSTEM
• 4.53. MONITOR PANEL
• 4.54. SENSORS
• 5. TESTING AND ADJUSTING
• 5.1. STANDARD VALUE TABLE FOR ENGINE
• 5.2. STANDARD VALUE TABLE FOR CHASSIS
• 5.3. TESTING AND ADJUSTING
• 5.4. TROUBLESHOOTING
• 6. DISASSEMBLY AND ASSEMBLY
• 6.1. HOW TO READ THIS MANUAL
• 6.2. COATING MATERIALS LIST
• 6.3. SPECIAL TOOL LIST
• 6.4. SKETCHES OF SPECIAL TOOLS
• 6.5. REMOVAL AND INSTALLATION OF FUEL SUPPLY PUMP ASSEMBLY
• 6.6. REMOVAL AND INSTALLATION OF ENGINE HOOD ASSEMBLY
• 6.7. REMOVAL AND INSTALLATION OF FUEL INJECTOR ASSEMBLY
• 6.8. REMOVAL AND INSTALLATION OF NOZZLE TIP
• 6.9. REMOVAL AND INSTALLATION OF ENGINE FRONT SEAL
• 6.10. REMOVAL AND INSTALLATION OF DAMPER ASSEMBLY
• 6.11. REMOVAL AND INSTALLATION OF ENGINE REAR SEAL
• 6.12. REMOVAL AND INSTALLATION OF CYLINDER HEAD ASSEMBLY
• 6.13. REMOVAL AND INSTALLATION OF FUEL TANK ASSEMBLY
• 6.14. REMOVAL AND INSTALLATION OF RADIATOR ASSEMBLY
• 6.15. REMOVAL AND INSTALLATION OF ENGINE ASSEMBLY
• 6.16. REMOVAL AND INSTALLATION OF POWER TRAIN UNIT ASSEMBLY
• 6.17. DISCONNECTION AND CONNECTION OF POWER TRAIN UNIT ASSEMBLY
• 6.18. DISASSEMBLY AND ASSEMBLY OF TORQFLOW TRANSMISSION ASSEMBLY
• 6.19. DISASSEMBLY AND ASSEMBLY OF HSS ASSEMBLY
• 6.20. DISASSEMBLY AND ASSEMBLY OF PTO ASSEMBLY
• 6.21. DISASSEMBLY AND ASSEMBLY OF TORQUE CONVERTER ASSEMBLY
• 6.22. REMOVAL AND INSTALLATION OF SCAVENGING PUMP ASSEMBLY
• 6.23. REMOVAL AND INSTALLATION OF HSS PUMP ASSEMBLY
• 6.24. REMOVAL AND INSTALLATION OF COOLING FAN PUMP ASSEMBLY
• 6.25. REMOVAL AND INSTALLATION OF POWER TRAIN AND LUBRICATING OIL PUMP ASSEMBLY
• 6.26. REMOVAL AND INSTALLATION OF MOTOR ASSEMBLY
• 6.27. REMOVAL AND INSTALLATION OF FINAL DRIVE ASSEMBLY
• 6.28. DISASSEMBLY AND ASSEMBLY OF FINAL DRIVE ASSEMBLY
• 6.29. REMOVAL AND INSTALLATION OF TRACK FRAME ASSEMBLY
• 6.30. REMOVAL AND INSTALLATION OF IDLER ASSEMBLY
• 6.31. DISASSEMBLY AND ASSEMBLY OF IDLER ASSEMBLY
• 6.32. REMOVAL AND INSTALLATION OF RECOIL SPRING ASSEMBLY
• 6.33. DISASSEMBLY AND ASSEMBLY OF RECOIL SPRING ASSEMBLY
• 6.34. REMOVAL AND INSTALLATION OF TRACK ROLLER ASSEMBLY
• 6.35. DISASSEMBLY AND ASSEMBLY OF TRACK ROLLER ASSEMBLY
• 6.36. REMOVAL AND INSTALLATION OF CARRIER ROLLER ASSEMBLY
• 6.37. DISASSEMBLY AND ASSEMBLY OF CARRIER ROLLER ASSEMBLY
• 6.38. EXPANSION AND INSTALLATION OF TRACK SHOE ASSEMBLY
• 6.39. WHOLE DISASSEMBLY AND WHOLE ASSEMBLY OF TRACK SHOE ASSEMBLY
• 6.40. FIELD DISASSEMBLY AND ASSEMBLY OF ONE LINK
• 6.41. REMOVAL AND INSTALLATION OF PIVOT SHAFT ASSEMBLY
• 6.42. REMOVAL AND INSTALLATION OF EQUALIZER BAR ASSEMBLY
• 6.43. DISASSEMBLY AND ASSEMBLY OF EQUALIZER BAR SIDE BUSHING
• 6.44. REMOVAL AND INSTALLATION OF CONTROL VALVE ASSEMBLY
• 6.45. DISASSEMBLY AND ASSEMBLY OF CONTROL VALVE ASSEMBLY
• 6.46. DISASSEMBLY AND ASSEMBLY OF HYDRAULIC CYLINDER ASSEMBLY
• 6.47. REMOVAL AND INSTALLATION OF BLADE ASSEMBLY
• 6.48. REMOVAL AND INSTALLATION OF ROPS GUARD
• 6.49. REMOVAL AND INSTALLATION OF OPERATORS CAB ASSEMBLY
• 6.50. REMOVAL AND INSTALLATION OF OPERATORS CAB GLASS (STUCK GLASS)
• 6.51. REMOVAL AND INSTALLATION OF FLOOR FRAME ASSEMBLY
• 6.52. REMOVAL AND INSTALLATION OF STEERING AND TRANSMISSION CONTROLLER ASSEMBLY
• 6.53. REMOVAL AND INSTALLATION OF ENGINE CONTROLLER ASSEMBLY
• 6.54. REMOVAL AND INSTALLATION OF FAN DRIVE ASSEMBLY
• 6.55. REMOVAL AND INSTALLATION OF FAN MOTOR ASSEMBLY
• 7. OTHERS
• 7.1. POWER TRAIN HYDRAULIC CIRCUIT DIAGRAM
• 7.2. WORK EQUIPMENT HYDRAULIC CIRCUIT DIAGRAM
• 7.3. ELECTRICAL CIRCUIT DIAGRAM (1/6)
• 7.4. ELECTRICAL CIRCUIT DIAGRAM (2/6)
• 7.5. ELECTRICAL CIRCUIT DIAGRAM (3/6)
• 7.6. ELECTRICAL CIRCUIT DIAGRAM (4/6)
• 7.7. ELECTRICAL CIRCUIT DIAGRAM (5/6)
• 7.8. ELECTRICAL CIRCUIT DIAGRAM (6/6)
• 7.9. CAB ELECTRICAL CIRCUIT DIAGRAM