Komatsu FB10M-12, FB13M-12, FB15M-12, FB18M-12, FB20M-12 Electric Lift Truck Operation and Maintenance Manual TEN00719-02

Description

• Model List:
  • FB10M-12 Electric Lift Truck
  • FB13M-12 Electric Lift Truck
  • FB15M-12 Electric Lift Truck
  • FB18M-12 Electric Lift Truck
  • FB20M-12 Electric Lift Truck

• 1. COVER
• 2. INTRODUCTION
• 2.1. INTRODUCTION
• 2.2. ABOUT THIS MANUAL
• 2.3. FOR YOUR SAFETY
• 2.3.1. SIGNAL WORDS
• 2.3.2. SAFETY INDICATORS
• 2.4. APPLICABLE MODEL AND SERIAL No.
• 2.5. GENERAL VIEW OF LIFT TRUCK
• 2.5.1. APPLICATION OF LIFT TRUCK
• 2.5.2. DIRECTION OF LIFT TRUCK
• 2.6. UNITS OF MEASURE
• 2.7. QUALIFICATION FOR OPERATION
• 2.8. RUNNING IN NEW LIFT TRUCK
• 2.8.1. RUNNING IN NEW LIFT TRUCK
• 2.8.2. MAINTENANCE FOR NEW LIFT TRUCK
• 2.9. WARRANTY AND SERVICE
• 2.9.1. PERIODICAL REPLACEMENT PARTS
• 2.9.2. USE OF GENUINE PARTS AND OILS
• 2.10. NECESSARY INFORMATION OF LIFT TRUCK
• 2.10.1. MEMORANDUM (To be filled by KOMATSU FORKLIFT distributor)
• 2.10.2. MODEL AND SERIAL NO. LOCATION
• 3. CONTENTS
• 3.1. INTRODUCTION 11
• 3.2. SAFETY 21
• 3.3. OPERATION 31
• 3.4. INSPECTION AND MAINTENANCE 41
• 3.5. TECHNICAL DATA 51
• 3.6. EC DECLARATION OF CONFORMITY 61
• 3.7. ATTACHMENT 71
• 3.8. OPTIONS 81
• 3.9. INDEX 91
• 4. SAFETY
• 4.1. SAFETY
• 4.2. SAFETY LABEL
• 4.2.1. SAFETY LABEL LOCATION CHART
• 4.2.2. SAFETY LABELS
• 4.3. FIRE PREVENTION
• 4.3.1. BATTERY FIRE PREVENTION
• 4.3.2. FIRE PREVENTION DURING CHARGING
• 4.3.3. PREVENTION OF FIRE CAUSED BY OIL AND GREASE
• 4.3.4. PREVENTION OF FIRE CAUSED BY LEAKED OIL
• 4.3.5. PREVENTION OF FIRE CAUSED BY DEPOSITED OR ADHERED FLAMMABLE SUBSTANCES
• 4.3.6. PREVENTION OF FIRE CAUSED BY FAULTY ELECTRICAL WIRING
• 4.3.7. PREVENTION OF FIRE CAUSED BY FAULTY PIPING
• 4.3.8. CLEANING
• 4.3.9. IF A FIRE BREAKS OUT
• 4.3.10. INSTALLATION OF FIRE EXTINGUISHER(IF EQUIPPED)
• 4.4. BASIC PRECAUTIONS
• 4.4.1. FOLLOW RULES
• 4.4.2. NEVER OPERATE THE BROKENDOWN LIFT TRUCK
• 4.4.3. WEAR ADEQUATE CLOTHES AND SAFETY EQUIPMENT FOR OPERATION
• 4.4.4. FIRE EXTINGUISHER AND FIRST AID KIT
• 4.4.5. CAUTIONS FOR SAFETYRELATED EQUIPMENT
• 4.4.6. PRACTICE SUFFICIENTLY BEFORE OPERATION
• 4.4.7. JUMPING ON AND OFF FROM THE LIFT TRUCK IS STRICTLY PROHIBITED
• 4.4.8. KEEP THE OPERATORS COMPARTMENT AND PLATFORM CLEAN AND TIDY
• 4.4.9. PRECAUTION WHEN WASHING LIFT TRUCK
• 4.4.10. TO AVOID BURN INJURY
• 4.4.11. FIRE PREVENTION
• 4.4.12. IF A FIRE BREAKS OUT
• 4.4.13. DO NOT MODIFY THE LIFT TRUCK
• 4.4.14. DO NOT REMOVE THE OVERHEAD GUARD AND LOAD BACKREST
• 4.4.15. SECURE SAFETY AT THE WORKING AREA
• 4.4.16. ASBESTOS CAUTION
• 4.4.17. WINDOW WASHER CAUTION
• 4.5. STARTUP INSPECTION
• 4.6. TRAVELING THE LIFT TRUCK
• 4.6.1. PREPARATION BEFORE TRAVELING THE LIFT TRUCK
• 4.6.2. WHILE TRAVELING THE LIFT TRUCK
• 4.6.3. STOPPING AND PARKING
• 4.6.4. TOWING
• 4.7. LOAD HANDLING OPERATION
• 4.8. PRECAUTIONS FOR INSPECTION AND MAINTENANCE
• 4.8.1. ALWAY PERFORM THE STARTUP INSPECTION
• 4.8.2. PUT UP A WARNING SIGN DURING INSPECTION AND MAINTENANCE
• 4.8.3. KEEP THE WORKING AREA CLEAN AND TIDY
• 4.8.4. CAUTIONS BEFORE INSPECTION AND MAINTENANCE
• 4.8.5. KEEP UNAUTHORIZED PEOPLE OFF
• 4.8.6. USE OF RIGHT TOOLS AND EQUIPMENT
• 4.8.7. CAUTIONS WHEN WORKING UNDER WORK EQUIPMENT
• 4.8.8. AVOID GETTING CAUGHT UP BY THE MAST OR FALLING OFF
• 4.8.9. BE CAREFUL OF HIGH PRESSURE OIL
• 4.8.10. BEWARE OF ROTATING COOLING FAN
• 4.8.11. CAUTIONS FOR USING COMPRESSED AIR FOR CLEANING
• 4.8.12. CAUTIONS WHEN REPLACING THE SEAT
• 4.8.13. REMOVING THE BATTERY PLUG
• 4.8.14. CAUTION WHEN HANDLING BATTERY
• 4.8.15. CAUTION ON HOW TO INSTALL BATTERIES
• 4.8.16. CAUTION WHEN HANDLING TIRES
• 4.8.17. CAUTION IN WASTE DISPOSAL
• 4.8.18. CAUTION AFTER INSPECTION AND REPAIR
• 4.8.19. PERIODIC INSPECTION OF SAFETY CRITICAL PARTS
• 4.9. HOISTING AND TRANSPORTING THE LIFT TRUCK
• 4.9.1. CAUTION WHEN HOISTING THE LIFT TRUCK
• 4.9.2. PRECAUTIONS FOR LOADING AND UNLOADING THE LIFT TRUCK
• 4.10. STRUCTURE AND STABILITY OF THE LIFT TRUCK (TO PREVENT LIFT TRUCK FROM TIPPING)
• 4.10.1. LONGITUDINAL STABILITY
• 4.10.2. CENTER OF GRAVITY OF A LOAD
• 4.10.3. COMBINED CENTER OF GRAVITY AND STABILITY ON THE LOADED LIFT TRUCK
• 4.10.4. ACTUAL CAPACITY
• 4.10.5. SERIAL NO. AND LOAD TABLE
• 4.10.6. INTRODUCTION OF OPTIONAL SAFETY DEVICE
• 5. OPERATION
• 5.1. OPERATION
• 5.2. GENERAL VIEW
• 5.2.1. GENERAL VIEW OF LIFT TRUCK
• 5.2.2. INSTRUMENTS AND CONTROLS
• 5.3. EXPLANATION OF COMPONENTS
• 5.3.1. HOW TO READ METER PANEL
• 5.3.2. HOW TO OPERATE METER PANEL
• 5.3.3. OPERATING DEVICES
• 5.3.4. HOW TO OPEN/CLOSE BATTERY HOOD
• 5.4. OPERATION
• 5.4.1. STARTUP INSPECTION
• 5.4.2. MOUNTING/DISMOUNTING AND OPERATING POSTURE ADJUSTMENT
• 5.4.3. BASIC OPERATION
• 5.4.4. OPERATION ACCORDING TO THE CIRCUMSTANCE
• 5.4.5. TRAVEL INTERLOCK FUNCTION
• 5.4.6. BASIC LIFT OPERATION
• 5.4.7. LIFT INTERLOCK FUNCTION
• 5.4.8. CHECKING AFTER OPERATION
• 5.5. LIFT TRUCKS WITH COLDSTORAGE MODEL
• 6. INSPECTION AND MAINTENANCE
• 6.1. INSPECTION AND MAINTENANCE
• 6.2. ABOUT INSPECTION AND MAINTENANCE
• 6.3. STARTUP INSPECTION
• 6.3.1. CHECKING ABNORMALITIES DETECTED ON THE PREVIOUS DAY
• 6.3.2. WALK AROUND A LIFT TRUCK
• 6.3.3. INSPECTION CONDUCTED BY OPENING COVER AND HOOD
• 6.3.4. CHECKING FROM THE OPERATOR SEAT
• 6.3.5. CHECKING BY SETTING THE STARTING SWITCH TO (ON) POSITION
• 6.3.6. CHECKING WHILE RUNNING THE LIFT TRUCK
• 6.3.7. CHECKING OF SAFETY FUNCTION
• 6.4. CHECKING AND REPORTING AFTER OPERATION
• 6.5. SIMPLE MAINTENANCE
• 6.5.1. REASES AND FUEL
• 6.5.2. REPLACING TIRES
• 6.5.3. ADJUSTING PARKING BRAKE LEVER OPERATING EFFORT
• 6.5.4. REPLACING FUSE
• 6.5.5. REPLACING BULBS
• 6.6. HANDLING OF BATTERIES
• 6.7. CHARGING
• 6.7.1. OPERATION OF ONBOARD TYPE BATTERY CHARGER (ONBOARD TYPE BATTERY CHARGER MODEL)
• 6.7.2. OPERATION OF STATIONARY BATTERY CHARGER (OPTION)
• 6.8. BATTERY REPLACEMENT
• 6.8.1. LIFTUP TYPE BATTERY
• 6.8.2. SLIDE REMOVAL TYPE BATTERY
• 6.9. RUNNING IN COLD WEATHER
• 6.10. OPERATING LIFT TRUCKS IN SPECIAL ENVIRONMENT OR IN FORCIBLE WAY
• 6.11. ACTION TO TAKE IF THE FORK FAILS TO LOWER
• 6.12. PROCEDURES FOR ALARM CODE OR ERROR CODE INDICATION
• 6.13. WASHING LIFT TRUCK
• 6.14. LONGTERM STORAGE
• 6.15. HOISTING LIFT TRUCK
• 6.16. LOADING AND UNLOADING OF LIFT TRUCK
• 6.17. INSPECTION AND MAINTENANCE SCHEDULE CHART
• 6.18. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 6.19. SERVICE DATA
• 7. TECHNICAL DATA
• 7.1. TECHNICAL DATA
• 8. EC DECLARATION OF CONFORMITY
• 8.1. EC DECLARATION OF CONFORMITY
• 8.2. EC DECLARATION OF CONFORMITY(FB10M20M12)
• 8.3. TIEDOWN POSITIONS OF LIFT TRUCK
• 9. ATTACHMENT
• 9.1. ATTACHMENT
• 9.2. OPERATION OF SIDE SHIFT
• 9.2.1. ATTACHMENT MODEL PLATE LOCATION, SERIAL NO.
• 9.2.2. SAFETY OF ATTACHEMENTS
• 9.2.3. SAFETY LABEL
• 9.2.4. FEATURES OF ATTACHMENTS
• 9.2.5. GENERAL VIEW
• 9.2.6. EXPLANATION OF COMPONENTS
• 9.2.7. OPERATION
• 9.2.8. INSPECTION AND MAINTENANCE SCHEDULE CHART
• 9.2.9. MAINTENANCE WORK
• 10. OPTIONS
• 10.1. OPTIONS
• 10.2. OPERATION OF AUTOMATIC FORK LEVEL STOP FUNCTION
• 10.3. OPERATION OF CONVENTIONAL LEVER (LAYOUT)
• 10.3.1. GENERAL VIEW
• 10.3.2. OPERATING DEVICES
• 10.3.3. BASIC OPERATION
• 10.3.4. BASIC LIFT OPERATION
• 10.4. OPERATION OF LOAD CHECKER WITH OVERLOAD ALARM
• 10.4.1. CHANGING SET VALUE AFTER MAST/ATTACHMENT REPLACEMENT
• 10.4.2. MEASURING LOAD WEIGHT
• 10.4.3. OVERLOAD WARNING
• 10.5. HANDLING CLAMP OPEN GUARD
• 10.5.1. OPERATION PROCEDURE