Komatsu FD100-8, FD115-8, FD135-8, FD150E-8, FD160E-8 Forklift Truck Shop Manual BEE08E1-07

Description

• Model List:
  • FD100-8 Forklift Truck
  • FD115-8 Forklift Truck
  • FD135-8 Forklift Truck
  • FD150E-8 Forklift Truck
  • FD160E-8 Forklift Truck

• 1. BEE08E107
• 1.1. SECTION INDEX
• 1.2. FOREWORD
• 1.2.1. DESCRIPTION OF THE SYMBOLS
• 1.3. GENERAL AND SPECIFICATIONS
• 1.3.1. SPECIFICATIONS
• 1.3.2. PERIODIC REPLACEMENT OF CONSUMABLE PARTS
• 1.3.3. SAFETY ITEMS FOR MAINTENANCE
• 1.3.4. STANDARD TIGHTENING TORQUE
• 1.3.5. HOW TO USE LOCTITE
• 1.4. TESTING AND ADJUSTING
• 1.4.1. SERVICE DATA
• 1.4.2. HOW TO DEPRESSURIZE HYDRAULIC SYSTEM
• 1.4.3. ENGINE OIL/ENGINE OIL FILTER REPLACEMENT
• 1.4.4. REPLACEMENT OF FUEL FILTERS
• 1.4.5. CLEANING INSIDE THE COOLING SYSTEM
• 1.4.6. AIR CLEANER
• 1.4.7. ADJUSTING VALVE CLEARANCE
• 1.4.8. CHECKING COMPRESSION PRESSURE
• 1.4.9. TIGHTENING TORQUE FOR THE CYLINDER HEAD MOUNTING BOLTS
• 1.4.10. DIFFERENTIAL CASE
• 1.4.11. TORQFLOW TRANSMISSION CASE
• 1.4.12. CHECKING AND REPLACING ALTERNATOR BELT
• 1.4.13. CHECKING AND REPLACING AUTOTENSIONER
• 1.4.14. HYDRAULIC TANK
• 1.4.15. BRAKE COOLING OIL(WET DISC BRAKE TYPE)
• 1.4.16. MEASURING HYDRAULIC DRAFT / TILT OF CYLINDER
• 1.4.17. ADJUSTING BRAKE/INCHING PEDAL OPERATION(HYDRAULIC DRUM BRAKE TYPE)
• 1.4.18. ADJUSTING BRAKE/INCHING PEDAL OPERATION(WET DISC BRAKE TYPE)
• 1.4.19. ACCUMLATOR FOR BRAKE
• 1.4.20. ADJUSTING ACCELERATOR PEDAL OPERATION
• 1.4.21. ADJUSTING PARKING BRAKE
• 1.4.22. BLEEDING AIR
• 1.4.23. CHECKING WEAR OF BRAKE DISC(WET DISC BRAKE TYPE)
• 1.4.24. STEERING AXLE
• 1.4.25. INSPECTING THE AIR CONDITIONER (OPTION)
• 1.4.26. BATTERY
• 1.4.27. OIL AND GREASING CHART
• 1.4.28. LUBRICANT LIST
• 1.5. REMOVAL AND INSTALLATION
• 1.5.1. GENERAL LOCATIONS
• 1.5.2. WEIGHT TABLE
• 1.5.3. REMOVAL AND INSTALLATION OF UNIT
• 1.5.4. FLOW CHART
• 1.5.5. MAST
• 1.5.6. POWER TRAIN
• 1.5.7. BRAKE SYSTEM
• 1.5.8. WORK EQUIPMENT CONTROL LEVER
• 1.6. DISASSEMBLY AND ASSEMBLY
• 1.6.1. TORQUE CONVERTER
• 1.6.2. TORQFLOW TRANSMISSION
• 1.6.3. BRAKE / INCHING PEDAL
• 1.6.4. BRAKE VALVE
• 1.6.5. POWER STEERING VALVE
• 1.6.6. LIFT CYLINDER
• 1.6.7. TILT CYLINDER
• 1.6.8. POWER STEERING CYLINDER
• 1.6.9. CONTROL VALVE
• 1.6.10. MAST
• 1.6.11. TABLE OF SPECIAL TOOLS
• 1.7. MAINTENANCE STANDARD
• 1.7.1. ENGINE AND ELECTRICAL PARTS
• 1.7.2. ACCELERATOR PEDAL
• 1.7.3. SPEEDOMETER SENSOR (OPTION)
• 1.7.4. LOCATION OF SWITCHES AND SENSORS
• 1.7.5. TORQUE CONVERTER
• 1.7.6. TORQFLOW TRANSMISSION
• 1.7.7. TRANSMISSION CONTROL VALVE
• 1.7.8. POWER STEERING CYLINDER
• 1.7.9. WORK EQUIPMENT
• 1.8. STRUCTURE AND FUNCTION
• 1.8.1. POWER TRAIN DIAGRAM
• 1.8.2. TORQUE CONVERTER
• 1.8.3. TORQFLOW TRANSMISSION
• 1.8.4. AUTOMATIC TRANSMISSION (OPTION)
• 1.8.5. DRIVE AXLE
• 1.8.6. STEERING AXLE
• 1.8.7. STEERING SYSTEM
• 1.8.8. BRAKE
• 1.8.9. HYDRAULIC PUMPS
• 1.8.10. TORQUE CONVERTER CHARGING PUMP
• 1.8.11. LIFT CYLINDER
• 1.8.12. TILT CYLINDER
• 1.8.13. METER PANEL
• 1.8.14. AS CONTROLLER (FORKLIFT TRUCK WITH SEAT BELT INTERLOCK)
• 1.8.15. HYDRAULIC CIRCUIT DIAGRAMS OF WORK EQUIPMENT, STEERING SYSTEM AND BRAKE
• 1.8.16. ELECTRICAL CIRCUIT DIAGRAM
• 1.9. TROUBLESHOOTING
• 1.9.1. FUNCTIONS OF TROUBLESHOOTING TOOL AND CHECK OF FAILURE CODE
• 1.9.2. FAILURE CODE TABLE
• 1.9.3. TORQUE CONVERTER
• 1.9.4. CONTROL VALVE
• 1.10. CHECK ITEMS FOR EACH EQUIPMENT
• 1.10.1. CHECK ITEMS FOR EACH EQUIPMENT
• 1.10.2. Engine
• 1.10.3. Power train
• 1.10.4. Travel system
• 1.10.5. Steering system
• 1.10.6. Braking system
• 1.10.7. Loading system
• 1.10.8. Hydraulic system
• 1.10.9. Chassis, safety system
• 1.10.10. Overrall test
• 1.11. CONVERSION TABLE
• 1.11.1. Millimeters to Inches
• 1.11.2. Inches to Millimeters
• 1.11.3. Cubic meters to Cubic yards
• 1.11.4. Cubic yards to Cubic meters
• 1.11.5. Liter to U.S. Gallon
• 1.11.6. Gallon to Liter
• 1.11.7. Liter to U.K. Gallon
• 1.11.8. Gallon to Liter
• 1.11.9. Kilogram to Pound
• 1.11.10. Pound to Kilogram
• 1.11.11. kg/cm2 to Ib/in2
• 1.11.12. kgm to Ft. Ib
• 1.11.13. Temperature