Komatsu FG20-11, FG25-11, FG30G-11, FG20S-11, FG25S-11, FG30SG-11, FD20-11, FD25-11, FD30-11, FD20S-11, FD25S Shop Manual

Description

• Model List:
  • FG20-11 Forklift Truck
  • FG25-11 Forklift Truck
  • FG30G-11 Forklift Truck
  • FG20S-11 Forklift Truck
  • FG25S-11 Forklift Truck
  • FG30SG-11 Forklift Truck
  • FD20-11 Forklift Truck
  • FD25-11 Forklift Truck
  • FD30-11 Forklift Truck
  • FD20S-11 Forklift Truck
  • FD25S-11 Forklift Truck
  • FD30S-11 Forklift Truck
  • FD20V-11 Forklift Truck
  • FD25V-11 Forklift Truck
  • FD30V-11 Forklift Truck
  • FD20SV-11 Forklift Truck
  • FD25SV-11 Forklift Truck
  • FD30SV-11 Forklift Truck

• 1. BBFORE
• 1.1. FOREWORD
• 1.2. DESCRIPTION OF SYMBOLS
• 2. ABDIS
• 2.1. DISASSEMBLY
• 2.2. ASSEMBLY (1)
• 2.3. ASSEMBLY (2)
• 2.4. ASSEMBLY (3)
• 2.5. ASSEMBLY (4)
• 3. ABGEN
• 3.1. GENERAL VIEW
• 3.2. SPECIFICATIONS
• 3.3. ENGINE PERFORMANCE CURVE
• 3.4. WEIGHT TABLE
• 4. ABINSPM
• 4.1. INSPECTIONS AND MAINTENANCE
• 5. ABINSPS
• 5.1. ENGINE INSPECTION STANDARD
• 5.2. Cylinder head
• 5.3. Cylinder block
• 5.4. Cylinder
• 5.5. Piston (4D95S, 4D95L1)
• 5.6. Piston (4D95SW1)
• 5.7. Piston pin
• 5.8. Piston ring
• 5.9. Connecting rod
• 5.10. Connecting rod bushing
• 5.11. Connecting rod bearing
• 5.12. Timing gear
• 5.13. Crankshaft
• 5.14. Camshaft
• 5.15. Camshaft bushing
• 5.16. Flywheel
• 5.17. Valve guide
• 5.18. Valves
• 5.19. Valve spring
• 5.20. Valve rocker arm shaft
• 5.21. Push rod
• 5.22. Tappet
• 5.23. Oil pump
• 6. ABREP
• 6.1. CYLINDER HEAD SECTION
• 6.2. CYLINDER BLOCK SECTION
• 7. ABSTRUC
• 7.1. ENGINE BODY
• 7.2. LUBRICATION SYSTEM
• 7.3. FUEL SYSTEM
• 7.4. COOLING SYSTEM
• 7.5. ELECTRICAL SYSTEM
• 7.6. QGS11 (Quick Grow System)
• 8. ABTEST
• 8.1. TESTING AND ADJUSTING DATA
• 8.2. CALIBRATION OF GOVERNOR
• 8.3. Calibration condition
• 8.4. ADJUSTMENT OF GOVERNOR
• 8.5. TESTING AND ADJUSTING TOOL LIST
• 9. ABTROUB
• 9.1. TROUBLESHOOTING
• 9.2. Method of using troubleshooting chart
• 9.3. Points to remember when troubleshooting
• 9.4. QGS troubleshooting
• 10. AUSM031
• 10.1. General specifications
• 10.2. Service data
• 10.3. Fits and tolerances
• 10.4. Torque requirements
• 10.5. General description and features of design
• 10.6. Operation
• 10.7. lubrication and preventive maintenance
• 10.8. Preventive maintenance schedule
• 10.9. Recommended lubricating oil specifications
• 10.10. Troubleshooting
• 10.11. General description and maintenance
• 10.12. Cooling system
• 10.13. Lubrication oil system
• 10.14. Fuel system
• 10.15. Governormechanical overspeed type
• 10.16. Electrical system
• 10.17. Basic engine and parts
• 10.18. Cylinder head and valves
• 10.19. Installation
• 10.20. Crankshaft, bellhousing and flywheel
• 10.21. Camshaft, timing gear cover and plate
• 10.22. Piston and connecting rods
• 10.23. Electronic ignition for industrial engines
• 10.24. Secondary system service
• 10.25. Voltmeter test
• 10.26. Voltage drop test
• 11. AVSM032
• 11.1. SAFETY
• 11.2. HOISTING INSTRUCTIONS
• 11.3. ENGINE MECHANICAL
• 11.4. LUBRICATION SYSTEM
• 11.5. FUEL AND COOLING SYSTEM
• 11.6. ELECTRICAL SYSTEM
• 11.7. SERVICE DATA
• 11.8. SPECIAL TOOLS
• 12. BBDIS
• 12.1. DISASSEMBLY AND ASSEMBLY
• 13. BBGEN
• 13.1. GENERAL AND SPECIFICATIONS
• 14. BBINSP
• 14.1. INSPECTION AND MAINTENANCE
• 15. BBREMOV
• 15.1. REMOVAL AND INSTALLATION
• 16. BBSTRUC
• 16.1. STRUCTURE AND FUNCTION
• 17. BFDIS
• 17.1. DISASSEMBLY AND ASSEMBLY
• 17.2. DISASSEMBLY
• 17.3. ASSEMBLY (1)
• 17.4. ASSEMBLY (2)
• 17.5. ASSEMBLY (3)
• 17.6. Assembly (4)
• 18. BFGEN
• 18.1. GENERAL
• 19. BFINSPM
• 19.1. INSPECTION AND MAINTENANCE
• 20. BFINSPS
• 20.1. INSPECTION STANDARD
• 20.2. L1 ENGINE INSPECTION STANDARD
• 21. BFREP
• 21.1. REPAIR AND REPLACEMENT
• 21.2. CYLINDER HEAD SECTION
• 21.3. CYLINDER BLOCK SECTION
• 22. BFSTRUC
• 22.1. STRUCTURE AND FUNCTION
• 22.2. ENGINE BODY
• 22.3. LUBRICATION SYSTEM
• 22.4. FUEL SYSTEM
• 23. BFTEST
• 23.1. TESTING AND ADJUSTING
• 23.2. TESTING AND ADJUSTING DATA
• 23.3. CALIBRATION OF GOVERNOR
• 23.4. Calibration condition
• 23.5. ADJUSTMENT OF GOVERNOR
• 23.6. TESTING AND ADJUSTING TOOL LIST
• 24. BFTROUB
• 24.1. TROUBLESHOOTING
• 24.2. Method of using troubleshooting chart
• 24.3. Points to remember when troubleshooting