Description
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Model List:
- FG35Z-7 Forklift Truck
- FG40Z-7 Forklift Truck
- FG35-7 Forklift Truck
- FG40-7 Forklift Truck
- FG45-7 Forklift Truck
- FD35Z-7 Forklift Truck
- FD40Z-7 Forklift Truck
- FD35-7 Forklift Truck
- FD40-7 Forklift Truck
- FD45-7 Forklift Truck
- FD50A-7 Forklift Truck
- 1. Title Page BEC07E101
- 2. Section Index
- 3. General and Specifications
- 3.1. Specifications
- 3.2. Periodic Replacement of Consumable Parts
- 3.3. Safety Items for Maintenance
- 3.4. Standard Tightening Torque for Bolts
- 3.5. Standard Tightening Torque for Pipe Joints
- 4. Testing and Adjusting
- 4.1. Service Data
- 4.2. Diesel Engine
- 4.3. Gasoline Engine
- 4.4. Air Cleaner
- 4.5. Method of Adjusting Ignition Timing
- 4.6. Method of Adjusting Injection Timing
- 4.7. Measuring Method for Compression
- 4.8. Adjustment Method of Valve Clearance
- 4.9. Tightening Torque for Cylinder Head Mounting Bolts
- 4.10. Adjusting Accelerator Pedal (TB42 Engine Truck)
- 4.11. Adjusting Accelerator Pedal (6D102E Engine Truck)
- 4.12. Adjusting Accelerator PowerAssistType Clutch/Brake Pedal (Oil Clutch Truck)
- 4.13. Adjusting Inching/Brake Pedal (TORQFLOW Truck)
- 4.14. Wheel Brake
- 4.15. Adjusting Parking Brake Lever
- 4.16. TORQFLOW Transmission Case (TORQFLOW Type Only)
- 4.17. Differential Case
- 4.18. Hydraulic Tank
- 4.19. Measuring Hydraulic Drift of Lift Cylinder, Tilt Cylinder
- 4.20. Adjusting the Mast
- 4.21. Adjusting the Finger Bar
- 4.22. Cooling System
- 4.23. Bleeding Air
- 4.24. Positions to Grease
- 5. Removal and Installation
- 5.1. Unit Installation Positions
- 5.2. Overall Disassembly and Assembly Flowchart
- 5.3. Weight Table
- 5.4. Overall Disassembly and Assembly Drawing
- 5.5. Mast
- 5.6. Lift Cylinder
- 5.7. Engine
- 5.8. Clutch (Clutch truck)/Torque Converter (TOQFLOW truck) Transmission Drive Axle
- 5.9. Steering Axle and Power Steering Cylinder
- 5.10. Wheel Brake
- 6. Disassembly and Assembly
- 6.1. Oil Clutch
- 6.2. Clutch Booster and Master Cylinder
- 6.3. Clutch Release Cylinder
- 6.4. Transmission
- 6.5. Torque Converter
- 6.6. TORQFLOW Transmission
- 6.7. Transmission Control Valve
- 6.8. Differential
- 6.9. Drive Axle
- 6.10. Wheel Brake
- 6.11. Brake and Clutch Boosters
- 6.12. Rear Axle
- 6.13. Steering Gear Box
- 6.14. Combination Switch
- 6.15. Hydraulic Pump
- 6.16. Flow Divider
- 6.17. Control Valve
- 6.18. Lift Cylinder
- 6.19. Tilt Cylinder (6 and 12 degree type)
- 6.20. Power Steering Cylinder
- 6.21. Mast
- 6.22. Finger Board
- 6.23. Special Tool List
- 7. Maintenance Standard
- 7.1. Oil Clutch
- 7.2. Transmission
- 7.3. Torque Converter
- 7.4. TORQFLOW Transmission (F1/R1)
- 7.5. TORQFLOW Transmission (F2/R1)
- 7.6. Transmission Control Valve
- 7.7. Differential
- 7.8. Wheel Brake
- 7.9. Brake Master Cylinder
- 7.10. Clutch Booster and Master Cylinder
- 7.11. Clutch Release Cylinder
- 7.12. Steering Gear Box
- 7.13. Flow Divider
- 7.14. Lift Cylinder
- 7.15. Tilt Cylinder
- 7.16. Power Steering Cylinder
- 7.17. Mast, Fork Carriage
- 7.18. Finger Board
- 7.19. Steering (Rear) Axle
- 8. Structure and Function
- 8.1. Torque Converter/Transmission Control Valve
- 8.2. Hydraulic Pump (Work Equipment and Clutch/Brake Boosters)
- 8.3. Hydraulic Circuit Diagram
- 8.4. Flow Divider
- 8.5. Work Equipment Control Valve
- 8.6. Brake and Clutch Booster
- 8.7. Power Steering
- 9. Assembly Drawings
- 9.1. Electrical Circuit Diagram (Gasoline Engine)
- 9.2. Electrical Circuit Diagram (Diesel Engine)
- 9.3. Electrical Wiring Diagram (6D102E)
- 9.4. TORQFLOW Transmission (for F1/R1)
- 9.5. TORQFLOW Transmission (for F2/R1)
- 9.6. General View of TORQFLOW Transmission (F2/R1)
- 9.7. Clutch Transmission
- 9.8. Transmission (ClutchType), Shifter, Yoke, and Outer Appearance)
- 9.9. Pinion Shaft (TORQFLOW Type)
- 9.10. Drive Axle (Standard)
- 9.11. Wheel Brake (FGD3545, 50A)
- 9.12. Wheel Brake (FGD33N/35N)
- 9.13. Mast (FGD35/40)
- 9.14. Finger Board (3.3N 4.0 ton, w/Mast STD Dimensions)
- 10. Troubleshooting
- 10.1. Engine
- 10.2. Electrical System
- 10.3. Clutch and Clutch Transmission
- 10.4. TORQFLOW System
- 10.5. Steering System
- 10.6. Brake System
- 10.7. Hydraulic System
- 11. Conversion Tables
- 11.1. Millimeters to Inches
- 11.2. Inches to Millimeters
- 11.3. Cubic Meters to Cubic Yards
- 11.4. Cubic Yards to Cubic Meters
- 11.5. Liter to U.S. Gallon
- 11.6. Gallon to Liter
- 11.7. Liter to U.K. Gallon
- 11.8. Gallon to Liter
- 11.9. Kilogram to Pound
- 11.10. Pound to Kilogram
- 11.11. Kg/cm (squared) to lb/in.(squared)
- 11.12. kgm to ft.lb
- 11.13. Temperature
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