Komatsu GD530A, GD650A, GD670A, AW Series Shop Manual CEBMG65194

Description

• Model List:
  • GD530A Series
  • GD650A Series
  • GD670A Series
  • AW Series

• 1. MAIN MENU
• 2. CONTENTS FOR CEBMG65194
• 3. A01.50K ARTICULATION JOINT ASSEMBLY
• 3.1. TABLE OF CONTENTS
• 3.2. INTRODUCTION
• 3.3. SERVICING
• 4. A10.40K CHARLYNN ORBITROL UNIT
• 4.1. TABLE OF CONTENTS
• 4.2. INTRODUCTION
• 4.3. SERVICING
• 5. C11.40K R1 TRANSMISSION POWER SHIFT (FUNK 2263E130B)
• 5.1. TABLE OF CONTENTS
• 5.2. SPECIAL TOOLS
• 5.3. INTRODUCTION
• 5.4. TROUBLESHOOTING
• 5.5. FLYWHEEL DIMENSIONAL CHECKS
• 5.6. CONVERTER ASSEMBLY INSTALLATION INTO TRANSMISSION IF SEPARATED FROM TRANSMISSION
• 5.7. SERVICING
• 5.8. SERVICING MACHINE AFTER TRANSMISSION OVERHAUL
• 5.9. STARTUP PROCEDURE
• 6. E01.15K ALL WHEEL DRIVE PUMP (REXROTH)
• 6.1. TABLE OF CONTENTS
• 6.2. INTRODUCTION
• 6.3. INTERPRETATION OF TYPE CODES
• 6.4. DIAGNOSTIC PORTS
• 6.5. TROUBLESHOOTING
• 6.6. SERVICING
• 6.7. TESTS AND ADJUSTMENTS
• 7. E03.90K R1 CIRCLE REVERSE MOTOR (DANFOSS)
• 7.1. TABLE OF CONTENTS
• 7.2. LOCATION ON MACHINE
• 7.3. DESCRIPTION
• 7.4. SERVICING
• 8. E03.95K CIRCLE REVERSE MOTOR P/N 1435 598 H91 (CHARLYNN)
• 8.1. TABLE OF CONTENTS
• 8.2. TESTS AND ADJUSTMENTS
• 9. E04.60K STEERING BRAKE PUMP (EATON MODEL 70422 RDU)
• 9.1. TABLE OF CONTENTS
• 9.2. LOCATION ON MACHINE
• 9.3. DESCRIPTION
• 9.4. SPECIFICATIONS
• 9.5. SERVICE DIAGNOSIS
• 9.6. SERVICE/SPECIAL TOOLS
• 9.7. PRESSURES
• 9.8. SPECIAL TORQUES
• 9.9. TESTS AND ADJUSTMENTS
• 9.10. SERVICING
• 10. E13.30K HYDRAULIC MOTOR (VICKERS) (ALL WHEEL DRIVE)
• 10.1. TABLE OF CONTENTS
• 10.2. LOCATION ON MACHINE
• 10.3. DESCRIPTION
• 10.4. OPERATION
• 10.5. SPECIFICATIONS
• 10.6. SERVICE DIAGNOSIS
• 10.7. SERVICE/SPECIAL TOOLS
• 10.8. SERVICING
• 10.9. TESTS AND ADJUSTMENTS
• 11. E30.40K HYDRAULIC OIL SWIVEL BLOCK (FOURWAY)
• 11.1. TABLE OF CONTENTS
• 11.2. TESTING AND ADJUSTMENTS
• 12. E32.35K CONTROL VALVE MANIFOLDS (HUSCO 5000C SERIES)
• 12.1. TABLE OF CONTENTS
• 12.2. INTRODUCTION
• 12.3. TROUBLESHOOTING
• 12.4. SERVICING
• 13. E32.45K MAIN SYSTEM PUMP
• 13.1. TABLE OF CONTENTS
• 13.2. INTRODUCTION
• 13.3. TROUBLESHOOTING
• 13.4. SERVICING
• 14. E32.90K ALL WHEEL DRIVE HYDRAULIC INTEGRATED CIRCUIT (HIC) VALVE
• 14.1. TABLE OF CONTENTS
• 14.2. INTRODUCTION
• 14.3. TROUBLESHOOTING
• 14.4. SERVICING
• 15. E33.00K R1 HYDRAULIC CYLINDERS
• 15.1. TABLE OF CONTENTS
• 15.2. INTRODUCTION
• 15.3. SERVICE DIAGNOSIS
• 15.4. SPECIAL TORQUES
• 15.5. TESTS AND ADJUSTMENTS
• 15.6. SERVICING
• 16. E33.10K ACCUMULATORS (P/N 1285 352 H91, 1279 537 H 1233 789 H91)
• 16.1. TABLE OF CONTENTS
• 16.2. LOCATION ON MACHINE
• 16.3. DESCRIPTION
• 16.4. OPERATION
• 16.5. SPECIFICATIONS
• 16.6. SERVICE/SPECIAL TOOLS
• 16.7. PRESSURES
• 16.8. SPECIAL TORQUES
• 16.9. TESTS AND ADJUSTMENTS
• 16.10. SERVICING
• 17. E33.80K TROUBLESHOOTING AND ADJUSTMENT MANUAL
• 17.1. TABLE OF CONTENTS
• 17.2. SPECIAL TOOLS
• 17.3. INTRODUCTION
• 17.4. SETTING RELIEF VALVES
• 17.5. GENERAL DIAGNOSIS PROCEDURE
• 17.6. HYDRAULIC TEST PORT CONNECTIONS
• 17.7. HYDRAULIC SYSTEM OVERVIEW
• 17.8. DETAILED HYDRAULIC SYSTEMS
• 17.9. STEERING AND BRAKE CIRCUIT (INCLUDES LOCK PIN)
• 17.10. ALL WHEEL DRIVE CIRCUIT
• 17.11. All Wheel Drive Pump Adjustment Procedure
• 17.12. Filtering Procedure for AWD Hydraulic System
• 18. E34.00K REAR AXLE COOLING AND LOCK/UNLOCK DIFFERENTIAL PUMP
• 18.1. TABLE OF CONTENTS
• 18.2. INTRODUCTION
• 18.3. SERVICING
• 18.4. TESTS AND ADJUSTMENTS
• 19. F01.20K R1 CIRCLE REVERSE SLIP CLUTCH
• 19.1. TABLE OF CONTENTS
• 19.2. RETROFITTING A STANDARD CIRCLE GEAR CASE WITH A SLIP CLUTCH
• 19.3. TESTS AND ADJUSTMENTS
• 20. F01.30K CIRCLE REVERSE GEAR CASE
• 20.1. TABLE OF CONTENTS
• 20.2. INTRODUCTION
• 20.3. SERVICING
• 21. F11.80K R1 TANDEM CASE (SINGLE AND DOUBLE STRAND CHAINS)
• 21.1. TABLE OF CONTENTS
• 21.2. LOCATION ON MACHINE
• 21.3. DESCRIPTION
• 21.4. FINAL DRIVE PLANETARY/NONPLANETARY IDENTIFICATION
• 21.5. SPECIFICATIONS
• 21.6. SERVICE DIAGNOSIS
• 21.7. SERVICE/SPECIAL TOOLS
• 21.8. TOLERANCES
• 21.9. LUBRICANTS AND SEALANTS
• 21.10. SPECIAL TORQUES
• 21.11. TESTS AND ADJUSTMENTS
• 21.12. SERVICING
• 22. G01.13K R3 GEARBOX ASSEMBLY (ALL WHEEL DRIVE)
• 22.1. TABLE OF CONTENTS
• 22.2. DESCRIPTION
• 22.3. SERVICE/SPECIAL TOOLS
• 22.4. TESTS AND ADJUSTMENTS
• 22.5. SERVICING
• 23. G01.15K FRONT AXLE ASSEMBLY
• 23.1. TABLE OF CONTENTS
• 23.2. DESCRIPTION
• 23.3. FRONT AXLE TORQUE VALUES
• 23.4. TESTS AND ADJUSTMENTS
• 23.5. SERVICING
• 24. G09.30K R1 FINAL DRIVE ASSEMBLY (JOHN DEERE TeamMate II) WITH PLANETARY AND NONPLANETARY REDUCTION (NoSPIN LOCK/UNLOCK DIF
• 24.1. TABLE OF CONTENTS
• 24.2. LOCATION ON MACHINE
• 24.3. DESCRIPTION
• 24.4. SERVICE DIAGNOSIS
• 24.5. SERVICE/SPECIAL TOOLS
• 24.6. LUBRICANTS AND SEALANTS
• 24.7. SPECIAL TORQUES
• 24.8. TESTS AND ADJUSTMENTS
• 24.9. SERVICING
• 25. H03.00K R1 CIRCLE ADJUSTMENT (FOUR SHOE)
• 25.1. TABLE OF CONTENTS
• 25.2. INTRODUCTION
• 25.3. REBUILDING TEETH
• 25.4. VERTICAL ADJUSTMENT
• 25.5. PINION ADJUSTMENT
• 26. Y02.00K METRIC CONVERSIONS
• 26.1. TABLE OF CONTENTS
• 26.2. METRIC CONVERSIONS
• 27. K04.20K R1 PARKING BRAKE CALIPER (PERROT P/N 40 023 002)
• 27.1. TABLE OF CONTENTS
• 27.2. LOCATION ON MACHINE
• 27.3. DESCRIPTION
• 27.4. OPERATION
• 27.5. SERVICE DIAGNOSIS
• 27.6. LUBRICANTS AND SEALANTS
• 27.7. TESTS AND ADJUSTMENTS
• 28. K04.30K PARKING BRAKE CALIPER (MICO)
• 28.1. TABLE OF CONTENTS
• 28.2. INTRODUCTION
• 28.3. OPERATION
• 28.4. TROUBLESHOOTING
• 28.5. TESTS AND ADJUSTMENTS
• 29. K11.10K R2 BRAKE VALVE (REXROTH)
• 29.1. TABLE OF CONTENTS
• 29.2. LOCATION ON MACHINE
• 29.3. DESCRIPTION
• 29.4. OPERATION
• 29.5. LUBRICANTS AND SEALANTS
• 29.6. SPECIAL TORQUES
• 29.7. TESTS AND ADJUSTMENTS
• 29.8. SERVICING
• 30. K11.30K R1 BRAKE VALVE (MICO)
• 30.1. TABLE OF CONTENTS
• 30.2. TESTS AND ADJUSTMENTS
• 31. L01.45K WIRING DIAGRAMS
• 31.1. Foldout No. 1 Electrical Wiring Diagram 1 of 2
• 31.2. Foldout No. 1 Electrical Wiring Diagram 2 of 2
• 31.3. Foldout No. 2 Electrical Wiring Diagram 1 of 3
• 31.4. Foldout No. 2 Electrical Wiring Diagram 2 of 3
• 31.5. Foldout No. 2 Electrical Wiring Diagram 3 of 3
• 31.6. Foldout No. 3 Electrical Wiring Diagram 1 of 3
• 31.7. Foldout No. 3 Electrical Wiring Diagram 2 of 3
• 31.8. Foldout No. 3 Electrical Wiring Diagram 3 of 3
• 32. N01.35K R1 PREDELIVERY PROCEDURES
• 32.1. TABLE OF CONTENTS
• 32.2. PREUNLOADING CHECKS
• 32.3. RECORD SERIAL NUMBERS
• 32.4. GENERAL INSTRUCTIONS
• 32.5. LUBRICATION
• 32.6. TORQUES
• 32.7. ENGINE CHECKS
• 32.8. PRESSURE TESTS
• 32.9. CHECKS AND ADJUSTMENTS
• 32.10. TESTING
• 33. X01.00K SUSPENSION SEAT
• 33.1. TABLE OF CONTENTS
• 33.2. SERVICING
• 33.3. GENERAL
• 33.4. COMPLETE ASSEMBLY
• 33.5. LOWER SUSPENSION
• 33.6. SEAT ADJUSTER
• 34. Y01.00K GENERAL TORQUE VALUES
• 34.1. TABLE OF CONTENTS
• 34.2. INTRODUCTION
• 34.3. TORQUE VALUES FOR STANDARD ENGLISH FASTENERS
• 34.4. TORQUE VALUES FOR STANDARD METRIC FASTENERS
• 34.5. TORQUE VALUES FOR HOSE CLAMPS
• 34.6. TORQUE VALUES FOR SPLIT FLANGE CONNECTIONS
• 34.7. TORQUE VALUES FOR HYDRAULIC TUBES AND FITTINGS