Komatsu HD465-5, HD605-5 Dump Truck Operation and Maintenance Manual SEAM05690513T

Description

• Model List:
  • HD465-5 Dump Truck
  • HD605-5 Dump Truck

• 1. COVER
• 2. FOREWORD
• 3. SAFETY INFORMATION
• 4. INTRODUCTION
• 4.1. FEATURES
• 4.2. BREAKING IN THE MACHINE
• 5. LOCATION OF PLATES,TABLE TO ENTER SERIAL NUMBER AND DISTRIBUTOR
• 5.1. MACHINE SERIAL NO. PLATE POSITION
• 5.2. ENGINE SERIAL NO. PLATE POSITION
• 5.3. TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
• 6. CONTENTS
• 7. SAFETY
• 7.1. GENERAL PRECAUTIONS
• 7.2. PRECAUTIONS DURING OPERATION
• 7.2.1. BEFORE STARTING ENGINE
• 7.2.2. AFTER STARTING ENGINE
• 7.2.3. SHIPPING
• 7.2.4. BATTERY
• 7.2.5. TOWING
• 7.3. PRECAUTIONS FOR MAINTENANCE
• 7.3.1. BEFORE CARRYING OUT MAINTENANCE
• 7.3.2. DURING MAINTENANCE
• 7.3.3. TIRES
• 7.4. POSITION FOR ATTACHING SAFETY LABELS
• 7.4.1. POSITION FOR ATTACHING SAFETY LABELS
• 8. OPERATION
• 8.1. GENERAL VIEW
• 8.1.1. GENERAL VIEW OF MACHINE
• 8.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
• 8.2. EXPLANATION OF COMPONENTS
• 8.2.1. MACHINE MONITOR
• 8.2.2. SWITCHES
• 8.2.3. CONTROL LEVERS AND PEDALS
• 8.2.4. MECHATRONICS EQUIPMENT CONTROLLER
• 8.2.5. SAFETY PIN
• 8.2.6. DUST INDICATOR
• 8.2.7. FUSES
• 8.2.8. LOCATION OF MANUAL BOX
• 8.2.9. CAR RADIO
• 8.2.10. CAR STEREO
• 8.2.11. AIR CONDITIONER
• 8.2.12. CAR HEATER
• 8.2.13. LOCATION OF FIRE EXTINGUISHER
• 8.2.14. LOCATION OF FIRST AID AND MANUAL BOX
• 8.3. OPERATION
• 8.3.1. CHECK BEFORE STARTING ENGINE
• 8.3.2. STARTING ENGINE
• 8.3.3. OPERATIONS AND CHECKS AFTER STARTING ENGINE
• 8.3.4. MOVING MACHINE OFF
• 8.3.5. SHIFTING GEAR
• 8.3.6. TRAVELING DOWNHILL
• 8.3.7. TRAVELING IN REVERSE
• 8.3.8. STEERING THE MACHINE
• 8.3.9. STOPPING THE MACHINE
• 8.3.10. OPERATING DUMP BODY
• 8.3.11. PRECAUTIONS FOR OPERATION
• 8.3.12. PARKING MACHINE
• 8.3.13. CHECKS AFTER COMPLETION OF WORK
• 8.3.14. STOPPING ENGINE
• 8.3.15. CHECKS AFTER STOPPING ENGINE
• 8.3.16. LOCKING
• 8.3.17. HANDLING TIRES
• 8.4. DETERMINING AND MAINTAINING TRAVEL ROAD
• 8.4.1. DETERMINING TRAVEL ROAD
• 8.4.2. MAINTAINING TRAVEL ROAD
• 8.5. COLD WEATHER OPERATION
• 8.5.1. PRECAUTIONS FOR LOW TEMPERATURE
• 8.5.2. PRECAUTIONS AFTER COMPLETION OF WORK
• 8.5.3. AFTER COLD WEATHER
• 8.6. LONGTERM STORAGE
• 8.6.1. BEFORE STORAGE
• 8.6.2. DURING STORAGE
• 8.6.3. AFTER STORAGE
• 8.6.4. PRECAUTIONS BEFORE TRAVELING AFTER LONGTERM STORAGE
• 8.7. TROUBLESHOOTING
• 8.7.1. AFTER RUNNING OUT OF FUEL
• 8.7.2. TOWING MACHINE
• 8.7.3. IF BATTERY IS DISCHARGED
• 8.7.4. OTHER TROUBLE
• 9. MAINTENANCE
• 9.1. GUIDES TO MAINTENANCE
• 9.2. OUTLINES OF SERVICE
• 9.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
• 9.2.2. OUTLINE OF ELECTRIC SYSTEM
• 9.3. WEAR PARTS LIST
• 9.4. USE OF FUEL,COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
• 9.5. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
• 9.5.1. INTRODUCTION OF NECESSARY TOOLS
• 9.5.2. TORQUE LIST
• 9.6. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 9.7. MAINTENANCE SCHEDULE CHART
• 9.8. SERVICE PROCEDURE
• 9.8.1. INITIAL 250 HOURS SERVICE
• 9.8.2. WHEN REQUIRED
• 9.8.3. CHECK BEFORE STARTING
• 9.8.4. EVERY 250 HOURS SERVICE
• 9.8.5. EVERY 500 HOURS SERVICE
• 9.8.6. EVERY 1000 HOURS SERVICE
• 9.8.7. EVERY 2000 HOURS SERVICE
• 9.8.8. EVERY 4000 HOURS SERVICE
• 9.8.9. EVERY 3 YEARS SERVICE
• 10. SPECIFICATIONS
• 10.1. SPECIFICATIONS
• 11. OPTIONS,ATTACHMENTS
• 11.1. HANDLING PAYLOAD METER
• 11.1.1. NAME OF PARTS
• 11.1.2. EXTERNAL DISPLAY LAMPS
• 11.1.3. OPERATING PAYLOAD METER
• 11.2. SELECTING DUMP BODY
• 11.3. OPTIONS AND ATTACHMENTS
• 11.4. TACHOGRAPH (TCO 156)
• 11.4.1. EXPLANATION OF COMPONENTS
• 11.4.2. METHOD OF USING KEY
• 11.4.3. METHOD OF USE
• 11.5. REVO TACHOGRAPH (TCO 157)
• 11.5.1. EXPLANATION OF COMPONENTS
• 11.5.2. METHOD OF USE
• 11.6. USING DIFFERENTIAL LOCK
• 11.6.1. DIFFERENTIAL LOCK PEDAL
• 11.6.2. PRECAUTIONS AND METHOD OF USE
• 11.7. OPERATION OF ABS AND ABS/ASR
• 11.7.1. EXPLANATION OF COMPONENTS
• 11.7.2. OPERATION METHOD
• 11.7.3. PRECAUTIONS FOR USE
• 11.7.4. TROUBLESHOOTING
• 11.8. HANDLING AUTOGREASING SYSTEM
• 11.8.1. METHOD OF OPERATING AUTOGREASING SYSTEM
• 11.8.2. PRECAUTIONS WHEN HANDLING AUTOGREASING SYSTEM
• 11.8.3. TROUBLESHOOTING
• 11.8.4. SPECIFICATIONS
• 11.9. ARSC (AUTOMATIC RETARD SPEED CONTROL)
• 11.9.1. EXPLANATION OF COMPONENTS
• 11.9.2. METHOD OF OPERATION
• 11.9.3. TROUBLESHOOTING
• 11.10. ENGINE OIL PAN HEATER, COOLANT HEATER
• 11.10.1. METHOD OF USE
• 11.10.2. PRECAUTIONS WHEN USING