Komatsu HD465-5, HD605-5 Dump Truck Shop Manual SEBM015209

Description

• Model List:
  • HD465-5 Dump Truck
  • HD605-5 Dump Truck

• 1. COVER
• 2. CONTENTS
• 3. GENERAL
• 3.1. GENERAL ASSEMBLY DRAWING
• 3.2. SPECIFICATIONS
• 3.3. WEIGHT TABLE
• 3.4. LIST OF LUBRICANT AND WATER
• 4. STRUCTURE AND FUNCTION
• 4.1. RADIATOR, TORQUE CONVERTER, OIL COOLER, AFTER COOLER, WORK EQUIPMENT OIL COOLER
• 4.2. BRAKE OIL COOLER
• 4.3. POWER TRAIN SKELETON
• 4.4. OUTPUT SHFT
• 4.5. TORQUE CONVERTER AND TRANSMISSION HYDRAULIC PIPING
• 4.6. TORQUE CONVERTER AND TRANSMISSION HYDRAULIC CIRCUIT DIAGRAM
• 4.7. TORQUE CONVERTER AND TRANSMISSION HYDRAULIC CIRCUIT SCHEMATICS
• 4.8. TORQUE CONVERTER
• 4.9. LOCKUP SOLENOID VALVE
• 4.10. TRANSMISSION
• 4.11. TRANSMISSION VALVE
• 4.12. ECMV(ELECTRONIC CONTROL MODULATION VALVE
• 4.13. LUBRICATION RELIEF VALVE
• 4.14. STEERING SYSTEM
• 4.15. STEERING WHEEL
• 4.16. STEERING LINKAGE
• 4.17. SUSPENSION SYSTEM
• 4.18. SUSPENSION CYLINDER
• 4.19. AIR PIPING
• 4.20. AIR CIRCUIT DIAGRAM
• 4.21. DESICCANT TYPE AIR DRIER
• 4.22. AIR GOVERNOR
• 4.23. SAFETY VALVE
• 4.24. CHECK VALVE
• 4.25. DOUBLE CHECK VALVE
• 4.26. AUTO DRAIN VALVE
• 4.27. HAND BRAKE VALVE
• 4.28. BRAKE VALVE
• 4.29. REDUCING VALVE
• 4.30. EMERGENCY BRAKE CONTROL VALVE
• 4.31. PARKING BRAKE CONTROL VALVE
• 4.32. RELAY VALVE
• 4.33. PARKING BRAKE RELAY VALVE
• 4.34. QUICKRELEASE VALVE
• 4.35. PARKING BRAKE CHAMBER
• 4.36. FRONT BRAKE CHAMBER
• 4.37. REAR BRAKE CHAMBER
• 4.38. SLACK ADJUSTER
• 4.39. AIR DRIER (DESICCANT TYPE)
• 4.40. HYDRAULIIC PIPING
• 4.41. HYDRAULIC CIRCUIT DIAGRAM
• 4.42. DUMP BODY CONTROL
• 4.43. HYDRAULIC TANK AND BRAKE COOLING OIL TANK
• 4.44. BRAKE COOLING OIL CONTROL VALVE(BCV)
• 4.45. STEERING CONTROL VALVE
• 4.46. DEMAND VALVE
• 4.47. CROSSOVER RELIEF VALVE
• 4.48. HOIST VALVE
• 4.49. STEERING CYLINDER
• 4.50. HOIST CYLINDER
• 4.51. ELECTRICAL CIRCUIT DIAGAM
• 4.52. STOP LAMP SWITCH
• 4.53. EXHAUST BRAKE SWITCH
• 4.54. FRONT BRAKE CUTOFF VALVE
• 4.55. OVERRUN PREVENTION VALVE
• 4.56. EXHAUST BRAKE VALVE
• 4.57. HORN VALVE
• 4.58. PARKING BRAKE SWITCH
• 4.59. AIR CONDIYIONER
• 4.60. ENGINE CONTROL SYSTEM
• 4.62. EXHAUST BRAKE
• 4.63. AUTOMATIC RETARD SPEED CONTROL SYSTEM
• 4.64. AUTOMATIC SHIFT CONTROL SYSYTEM
• 4.65. AUTOMATIC EMERGENCY STEERING SYSTEM
• 4.66. AUTOMATIC SUSPENSION SYSTEM
• 4.67. PAYLOAD METER (PRINTER TYPE)
• 4.68. PAYLOAD METER (CARD TYPE)
• 4.69. MACHINE MONITOR SYSTEM
• 4.70. TILT SWITCH
• 5. TESTING AND ADJUSTING
• 5.1. STANDARD VALUE TABLE FOR ENGINE RELATED PARTS
• 5.2. STANDARD VALUE TABLE FOR CHASSIS
• 5.3. STANDARD VALUE TABLE FOR ELECTRICAL PARTS
• 5.4. TABLE OF TOOLS FOR TESTING, ADJUSTING, AND TROUBLESHOOTING
• 5.5. ADJUSTING VALVE CLEARANCE
• 5.6. MEASURING COMPRESSION PRESSURE
• 5.7. MEASURING BLOWBY
• 5.8. ADJUSTING FUEL INJECTION TIMING
• 5.9. BLEEDING AIR FROM FUELINJECTION PUMP
• 5.10. ADJUSTING ENGINE STOP MOTOR CABLE
• 5.11. ADJUSTING ACCELERATOR PEDAL
• 5.12. ADJUSTING ENGINE,TRANSIMSSION SPEED SENSORS
• 5.13. TESTING HYDRAULIC PRESSURE OF TORQUE CONVERTER VALVE
• 5.14. TESTING ECMV HYDRAULIC PRESSURE
• 5.15. TESTING TORQUE CONVERTER STALL SPEED
• 5.16. TESTING BRAKE PRESSURE
• 5.17. BLEEDING AIR FROM BRAKE CIRCUIT
• 5.18. TESTING AND ADJUSTING PARKING BRAKE PERFORMANCE
• 5.19. TESTING WEAR OF FRONT BRAKE PAD
• 5.20. TESTING WEAR OF REAR BRAKE DISC
• 5.21. TESTING AND ADJUSTING SUSPENSION CYLINDER
• 5.22. TESTING AND ADJUSTING AIR PRESSURE IN AIR CIRCUIT
• 5.23. INSPECTION OF AIR DRIER (DESICCANT TYPE)
• 5.24. ADJUSTING HOIST LEVER LINKAGE
• 5.25. ADJUSTING BODY POSITIONER
• 5.26. TESTING AND ADJUSTING HYDRAULIC PRESSURE IN STEERING, HOIST CIRCUIT
• 5.27. AIR BLEEDING FROM STEERING CYLINDER
• 5.28. ADJUSTING ELECTRONIC MONITOR
• 5.29. ADUSTING Q FUEL INJECTION AMOUNT WHEN REPLACING ENGINE CONTROLLER
• 5.30. SETTING ROTARY SWITCH WHEN REPLACING TRANSMISSION CONTROLLER
• 5.31. METHOD OF DELETING DATA FROM ENGINE CONTROLLER, TRANSMISSION CONTROLLER MEMORY(CONTROL FROM MONITOR PANEL)
• 5.32. METHOD FOR EMERGENCY ESCAPE WHEN THERE IS FAILURE IN ELECTRICAL SYSTEM
• 5.33. PROCEDURE FOR OPERATING MODULATION CHECKER
• 5.34. PERFORMONG PM CLINIC USING MANUAL SNAPSHOT(QUICK PM)
• 5.35. PMCLINIC SERVICE
• 5.36. TROUBLESHOOTING
• 6. DISASSEMBLY AND ASSEMBLY
• 6.1. METHOD OF USING MANUAL
• 6.2. PRECAUTIONS WHEN CARRYING OUT OPERATION
• 6.3. SPECIAL TOOL LIST
• 6.4. STARTING MOTOR
• 6.5. ALTERNATOR
• 6.6. ENGINE OIL COOLER
• 6.7. AIR CONDITIONER COMPERSSOR
• 6.8. FUEL INJECTION PUMP
• 6.9. AIR COMPRESSOR
• 6.10. AIR CONDITIONER COMPERSSOR
• 6.11. WATER PUMP
• 6.12. AFTERCOOLER CORE
• 6.13. EXHAUST BRAKE CYLINDER
• 6.14. TURBOCHARGER
• 6.15. NOZZLE HOLDER
• 6.16. ENGINE FRONT SEAL
• 6.17. ENGINE REAR SEAL
• 6.18. RADIATOR, TORQUE CONVERTER COOLER
• 6.19. BRAKE OIL COOLER
• 6.20. OUTPUT SHAFT
• 6.21. TORQUE CONVERTER, TRANSMISSION
• 6.22. PROCEDURE FOR CENTERING THE ENGINE ASSEMBLY AND TROQUE CONVERTER, TRANSMISSION ASSEMBLY
• 6.23. TORQUE CONVERTER, CONTROL VALVE
• 6.24. TORQUE CONVERTER AND TRANSMISSION
• 6.25. TORQUE CONVERTER, PTO
• 6.26. TRANSMISSION
• 6.27. TRANSMISSION CONTROL VALVE (ECMV ASSEMBLY)
• 6.28. ECMV
• 6.29. DIFFERENTIAL
• 6.30. FRONT WHEEL
• 6.31. REAR WHEEL
• 6.32. FRONT BRAKE CALIPER PAD
• 6.33. FRONT BRAKE CALIPER
• 6.34. FRONT WHEEL HUB
• 6.35. FINAL DRIVE CARRIER
• 6.36. FIANL DRIVE
• 6.37. REAR BRAKE
• 6.38. PARKING BRAKE PAD
• 6.39. PARKING BRAKE CALIPER
• 6.40. FRONT SUSPENSION CYLINDER
• 6.41. VARIABLE DAMPING SELECTOR VALVE
• 6.42. REAR SUSPENSION CYLINDER
• 6.43. AIR GOVERNOR
• 6.44. BRAKE VALVE
• 6.45. PARKING BRAKE CHAMBER
• 6.46. FRONT BRAKE CHAMBER
• 6.47. REAR BRAKE CHAMBER
• 6.48. SLACK ADJUSTER
• 6.49. AIR DRIER (DESICCANT TYPE)
• 6.50. TRANSMISSION LUBRICATION, RETARDER BRAKE PUMP
• 6.51. BRAKE COOLING PUMP
• 6.52. HOIST, STEERING PUMP
• 6.53. EMERGENCY STEERING MOTOR PUMP
• 6.54. BRAKE CONTROL VALVE
• 6.55. STEERING VALVE
• 6.56. DEMAND VALVE
• 6.57. RELIEF VALVE
• 6.58. HOIST VALVE
• 6.59. STEERING CYLINDER
• 6.60. HOIST CYLINDER
• 6.61. BODY
• 6.62. TRANSMISSION CONTROLLER
• 6.63. SUSPENSION CONTROLLER
• 7. MAINTENANCE STANDARD
• 7.1. OUTPUT SHAFT
• 7.2. TURQUE CONVERTER VALVE
• 7.3. TORQUE CONVERTER
• 7.4. TRANSMISSION
• 7.5. ECMV
• 7.6. FRONT AXLE
• 7.7. REAR AXLE SUPPORT
• 7.8. STEERING LINKAGE
• 7.9. FRONT SUSPENSION CYLINDER
• 7.10. REAR SUSPENSION CYLINDER
• 7.11. PARKING BRAKE CHAMBER
• 7.12. SLACK ADJUSTER
• 7.13. HYDRAULIC PUMP
• 7.14. DEMAND VALVE
• 7.15. CROSSOVER RELIEF VALVE
• 7.16. HOIST VALVE
• 7.17. STEERING CYLINDER
• 7.18. HOIST CYLINDER
• 8. OTHERS
• 8.1. ELECTRICAL CIRCUIT DIAGRAM
• 8.2. ELECTRICAL CONTROL SYSTEM
• 8.3. AUTOMATIC RETARD SPEED CONTROL SYSTEM
• 8.4. AUTOMATIC SHIFT CONTROL SYSTEM
• 8.5. AUTOMATIC SUSPENSION SYSTEM
• 8.6. PAYLOAD METER (PRINTER TYPE)
• 8.7. PAYLOAD METER (CARD TYPE)
• 8.8. ELECTRICAL CIRCUIT DIAGRAM FOR TRANSMISSION CONTROLLER SYSTEM
• 8.9. VHMS MACHINE HEALTH DIAGNOSIS SYSTEM (OPT)