Komatsu HD465-7, HD605-7 Dump Truck Shop Manual SEBM027621

Description

• Model List:
  • HD465-7 Dump Truck
  • HD605-7 Dump Truck

• 1. COVER
• 2. CONTENTS
• 3. GENERAL
• 3.1. SPECIFICATION DRAWINGS
• 3.2. SPECIFICATIONS
• 3.3. WEIGHT TABLE
• 3.4. FUEL,COOLANT AND LUBRICANTS
• 4. STRUCTURE,FUNCTION AND MAINTENANCE STANDARD
• 4.1. RADIATOR,TORQUE CONVERTER OIL COOLER,AFTER COOLER,WORK EQUIPMENT OIL COOLER,FUEL COOLER
• 4.2. BRAKE OIL COOLER
• 4.3. POWER TRAIN SKELETON
• 4.4. OUTPUT SHAFT
• 4.5. DRIVE SHAFT
• 4.6. TORQUE CONVERTER AND TRANSMISSION HYDRAULIC PIPING
• 4.7. TORQUE CONVERTER
• 4.8. TRANSMISSION
• 4.9. TRANSMISSION VALVE
• 4.10. SUSPENSION CYLINDER
• 4.11. REAR AXLE SUPPORT
• 4.12. STEERING COLUMN
• 4.13. STEERING LINKAGE
• 4.14. BRAKE PIPING
• 4.15. BRAKE VALVE
• 4.16. EMERGENCY BRAKE VALVE
• 4.17. RELAY VALVE
• 4.18. FRONT BRAKE OFF VALVE
• 4.19. ACCUMULATOR CHARGE VALVE
• 4.20. ACCUMULATOR
• 4.21. SLACK ADJUSTER
• 4.22. BRAKE
• 4.23. PROPORTIONAL REDUCING VALVE
• 4.24. PARKING BRAKE SOLENOID VALVE
• 4.25. STEERING AND HOIST HYDRAULIC PIPING
• 4.26. STEERING AND HOIST HYDRAULIC SYSTEM DIAGRAM
• 4.27. DUMP BODY CONTROL
• 4.28. HYDRAULIC TANK
• 4.29. STEERING CONTROL VALVE
• 4.30. CROSSOVER RELIEF VALVE
• 4.31. STEERING CYLINDER
• 4.32. AIR CONDITIONER
• 4.33. MACHINE MONITOR SYSTEM
• 4.34. ENGINE CONTROL SYSTEM
• 4.35. AUTOMATIC SHIFT CONTROL SYSTEM
• 4.36. PAYLOAD METER (CARD TYPE)
• 4.37. AUTOMATIC EMERGENCY STEERING SYSTEM
• 4.38. AUTOMATIC SUSPENSION SYSTEM
• 4.39. RETARDER CONTROL SYSTEM
• 4.40. SENSORS,SWITCHES
• 4.41. DUMP CONTROL LEVER
• 4.42. VHMS CONTROLLER
• 4.43. BLOWBY PRESSURE SENSOR
• 4.44. ENGINE OIL PRESSURE SENSOR
• 4.45. EXHAUST TEMPERATURE SENSOR/AMP
• 4.46. AMBIENT TEMPERATURE SENSOR
• 4.47. COMMUNICATIONS (ORBORBCOMM) CONTROLLER/ANTENNA
• 4.48. PAYLOAD METER (HAVING VHMS)
• 4.49. Auto greasing system
• 5. TESTING AND ADJUSTING
• 5.1. STANDARD VALUE TABLE FOR ENGINE RELATED PARTS
• 5.2. STANDARD VALUE TABLE FOR CHASSIS
• 5.3. TESTING AND ADJUSTING
• 5.4. TROUBLESHOOTING
• 6. DISASSEMBLY AND ASSEMBLY
• 6.1. METHOD OF USING MANUAL
• 6.2. PRECAUTIONS WHEN CARRYING OUT OPERATION
• 6.3. COATING MATERIALS LIST
• 6.4. SPECIAL TOOL LIST
• 6.5. SKETCH OF SPECIAL TOOL
• 6.6. FUEL INJECTION PUMP
• 6.7. RADIATOR
• 6.8. ENGINE AND TORQUE CONVERTER AND TRANSMISSION OIL COOLER
• 6.9. ENGINE FRONT SEAL
• 6.10. OUTPUT SHAFT
• 6.11. ENGINE REAR SEAL
• 6.12. TORQUE CONVERTER AND TRANSMISSION
• 6.13. TRANSMISSION ASSEMBLY AND TORQUE CONVERTER
• 6.14. TORQUE CONVERTER
• 6.15. REAR WHEEL
• 6.16. FRONT BRAKE CALIPER PADS
• 6.17. FRONT BRAKE CALIPERS
• 6.18. FRONT WHEEL HUB
• 6.19. FINAL DRIVE CARRIER
• 6.20. FINAL DRIVE AND REAR BRAKE
• 6.21. FINAL DRIVE,REAR BRAKE,AND PARKING BRAKE
• 6.22. FRONT SUSPENSION CYLINDER
• 6.23. REAR SUSPENSION CYLINDER
• 6.24. RETARDER COOLING PUMP
• 6.25. STEERING,HOIST,AND HOIST CONTROL PUMP
• 6.26. TORQUE CONVERTER,TRANSMISSION AND RETARDER COOLING,AND BRAKE PUMP
• 6.27. STEERING VALVE
• 6.28. DEMAND VALVE
• 6.29. HOIST VALVE
• 6.30. STEERING CYLINDER
• 6.31. OPERATORS SEAT
• 7. OTHERS
• 7.1. POWER TRAIN HYDRAULIC CIRCUIT DIAGRAM
• 7.2. STEERING AND HOIST HYDRAULIC CIRCUIT DIAGRAM
• 7.3. BRAKE HYDRAULIC CIRCUIT DIAGRAM
• 7.4. ELECTRICAL CIRCUIT DIAGRAM (1/6) HD4657 SERIAL NO. 7001 7169, HD6057 SERIAL NO. 7001 7074
• 7.5. ELECTRICAL CIRCUIT DIAGRAM (1/6) HD4657 SERIAL NO. 7170 , HD6057 SERIAL NO. 7075
• 7.6. ELECTRICAL CIRCUIT DIAGRAM (2/6) HD4657 SERIAL NO. 7001 7169, HD6057 SERIAL NO. 7001 7074
• 7.7. ELECTRICAL CIRCUIT DIAGRAM (2/6) HD4657 SERIAL NO. 7170 , HD6057 SERIAL NO. 7075
• 7.8. ELECTRICAL CIRCUIT DIAGRAM (3/6) HD4657 SERIAL NO. 7001 7169, HD6057 SERIAL NO. 7001 7074
• 7.9. ELECTRICAL CIRCUIT DIAGRAM (3/6) HD4657 SERIAL NO. 7170 , HD6057 SERIAL NO. 7075
• 7.10. ELECTRICAL CIRCUIT DIAGRAM (4/6) HD4657 SERIAL NO. 7001 7169, HD6057 SERIAL NO. 7001 7074
• 7.11. ELECTRICAL CIRCUIT DIAGRAM (4/6) HD4657 SERIAL NO. 7170 , HD6057 SERIAL NO. 7075
• 7.12. ELECTRICAL CIRCUIT DIAGRAM (5/6) HD4657 SERIAL NO. 7001 7693, HD6057 SERIAL NO. 7001 7256
• 7.13. ELECTRICAL CIRCUIT DIAGRAM (5/6) HD4657 SERIAL NO. 7694 7714
• 7.14. ELECTRICAL CIRCUIT DIAGRAM (5/6) HD4657 SERIAL NO. 7715 , HD6057 SERIAL NO. 7257
• 7.15. ELECTRICAL CIRCUIT DIAGRAM (6/6) HD4657 SERIAL NO. 7001 7693, HD6057 SERIAL NO. 7001 7256
• 7.16. ELECTRICAL CIRCUIT DIAGRAM (6/6) HD4657 SERIAL NO. 7694 7714
• 7.17. ELECTRICAL CIRCUIT DIAGRAM (6/6) HD4657 SERIAL NO. 7715 , HD6057 SERIAL NO. 7257
• 7.18. ELECTRICAL SYSTEM DIAGRAM RELATED TO TRANSMISSION CONTROL
• 7.19. ELECTRICAL SYSTEM DIAGRAM RELATED TO MONITOR
• 7.20. ELECTRICAL CIRCUIT DIAGRMAM (A1 SIZE) (1/2)
• 7.21. ELECTRICAL CIRCUIT DIAGRMAM (A1 SIZE) (2/2)
• 7.22. ELECTRICAL SYSTEM DIAGRAM RELATED TO ABS CONTROLLER
• 7.23. ELECTRICAL CIRCUIT DIAGRAM RELATED TO ABS
• 7.24. ELECTRICAL CIRCUIT DIAGRAM FOR AUTO GREASING SYSTEM
• 7.25. EXTERNAL POWER SUPPLY HEATER
• 7.26. CONNECTORS TABLE (A1 SIZE)
• 7.27. ARRANGEMENT DRAWING (A1 SIZE)