Komatsu PC01-1A Hydraulic Excavator Shop Manual SEN02688-02

Description

• Model List:
  • PC01-1A Hydraulic Excavator

• 1. COVER
• 2. INDEX AND FOREWORD
• 2.1. INDEX
• 2.1.1. COMPOSITION OF SHOP MANUAL
• 2.1.2. TABLE OF CONTENTS
• 2.2. FOREWORD AND GENERAL INFORMATION
• 2.2.1. SAFETY NOTICE
• 2.2.2. HOW TO READ THE SHOP MANUAL
• 2.2.3. EXPLANATION OF TERMS FOR MAINTENANCE STANDARD
• 2.2.4. HANDLING ELECTRIC EQUIPMENT AND HYDRAULIC COMPONENT
• 2.2.5. HOW TO READ ELECTRIC WIRE CODE
• 2.2.6. PRECAUTIONS WHEN CARRYING OUT OPERATION
• 2.2.7. METHOD OF DISASSEMBLING AND CONNECTING PUSHPULL TYPE COUPLER
• 2.2.8. STANDARD TIGHTENING TORQUE TABLE
• 2.2.9. CONVERSION TABLE
• 3. SPECIFICATION
• 3.1. SPECIFICATION AND TECHNICAL DATA
• 3.1.1. DIMENSION AND WORKING RANGE
• 3.1.2. SPECIFICATION
• 3.1.3. WEIGHT TABLE
• 3.1.4. TABLE OF FUEL, COOLANT AND LUBRICANTS
• 4. STRUCTURE, FUNCTION AND MAINTENANCE STANDARD
• 4.1. ENGINE AND COOLING SYSTEM
• 4.2. POWER TRAIN
• 4.2.1. POWER TRAIN
• 4.2.2. SWING CIRCLE
• 4.3. UNDERCARRIAGE AND FRAME
• 4.3.1. TRACK FRAME
• 4.3.2. IDLER
• 4.3.3. TRACK ROLLER
• 4.4. HYDRAULIC SYSTEM
• 4.4.1. HYDRAULIC PIPING
• 4.4.2. VALVE CONTROL
• 4.4.3. HYDRAULIC TANK
• 4.4.4. HYDRAULIC PUMP
• 4.4.5. SPOOL CONTROL VALVE
• 4.4.6. SWING MOTOR
• 4.4.7. CENTER SWIVEL JOINT
• 4.4.8. TRAVEL MOTOR
• 4.4.9. HYDRAULIC CYLINDER
• 4.5. WORK EQUIPMENT
• 4.5.1. WORK EQUIPMENT
• 5. STANDARD VALUE TABLE
• 5.1. STANDARD SERVICE VALUE TABLE
• 5.1.1. STANDARD SERVICE VALUE TABLE FOR ENGINE
• 5.1.2. STANDARD SERVICE VALUE TABLE FOR CHASSIS
• 6. TESTING AND ADJUSTING
• 6.1. TESTING AND ADJUSTING
• 6.1.1. TOOLS FOR TESTING, ADJUSTING, AND TROUBLESHOOTING
• 6.1.2. TESTING AND ADJUSTING HYDRAULIC PRESSURE
• 6.1.3. TESTING LOCATIONS CAUSING HYDRAULIC DRIFT OF WORK EQUIPMENT
• 6.1.4. BLEEDING AIR FROM CYLINDERS
• 7. OTHERS
• 7.1. ENGINE
• 7.1.1. GENERAL PURPOSE ENGINE GX120K1, GX160K1
• 7.2. SPECIFICATIONS
• 7.2.1. SPECIFICATIONS
• 7.2.2. DIMENSIONS AND WEIGHTS
• 7.2.3. PERFORMANCE CURVES
• 7.2.4. DIMENSIONAL DRAWINGS
• 7.2.5. DIMENSIONAL DRAWINGS
• 7.3. SERVICE INFORMATION
• 7.3.1. GENERAL SAFETY
• 7.3.2. SERVICE RULES
• 7.3.3. SERIAL NUMBER LOCATION
• 7.3.4. MAINTENANCE STANDARDS
• 7.3.5. TORQUE VALUES
• 7.3.6. SPECIAL TOOLS
• 7.3.7. TROUBLESHOOTING
• 7.3.8. MAINTENANCE SCHEDULE
• 7.4. MAINTENANCE
• 7.4.1. ENGINE OIL
• 7.4.2. REDUCTION CASE OIL
• 7.4.3. OIL ALERT
• 7.4.4. AIR CLEANER
• 7.4.5. VALVE CLEARANCE
• 7.4.6. SPARK PLUG
• 7.4.7. CARBURETOR
• 7.4.8. GOVERNOR
• 7.4.9. FUEL STRAINER
• 7.4.10. SPARK ARRESTER (OPTIONAL PARTS)
• 7.4.11. FUEL FILTER
• 7.5. AIR CLEANER, MUFFLER
• 7.5.1. AIR CLEANER
• 7.5.2. MUFFLER
• 7.6. RECOIL STARTER, FAN COVER
• 7.6.1. RECOIL STARTER
• 7.6.2. FAN COVER
• 7.6.3. CONTROL BOX (STARTER MOTOR EQUIPPED TYPE)
• 7.7. CARBURETOR
• 7.7.1. CARBURETOR
• 7.8. FUEL TANK, GOVERNOR ARM, CONTROL BASE
• 7.8.1. FUEL TANK, GOVERNOR ARM, CONTROL BASE
• 7.9. FLYWHEEL, IGNITION COIL, STARTER MOTOR
• 7.9.1. FLYWHEEL, IGNITION COIL, STARTER MOTOR
• 7.10. CYLINDER HEAD, VALVES
• 7.10.1. CYLINDER HEAD, VALVES
• 7.11. CRANKCASE COVER, CRANKSHAFT, PISTON
• 7.11.1. CRANKCASE COVER, CRANKSHAFT, PISTON
• 7.12. GOVERNOR, OIL LEVEL SWITCH
• 7.12.1. GOVERNOR, OIL LEVEL SWITCH
• 7.13. REDUCTION UNIT
• 7.13.1. LTYPE REDUCTION
• 7.13.2. REDUCTION (CENTRIFUGAL CLUTCH TYPE)
• 7.13.3. REDUCTION
• 7.14. OPTIONAL PARTS
• 7.14.1. LAMP COIL KIT
• 8. DIAGRAMS AND DRAWINGS
• 8.1. HYDRAULIC DIAGRAMS AND DRAWINGS
• 8.1.1. HYDRAULIC CIRCUIT DIAGRAM
• 8.2. ELECTRICAL DIAGRAMS AND DRAWINGS
• 8.2.1. ELECTRICAL CIRCUIT DIAGRAM