Komatsu PC100-6, PC120-6, PC120LC-6, PC130-6 Hydraulic Excavator Shop Manual SEBM010611

Description

• Model List:
  • PC100-6 Hydraulic Excavator
  • PC120-6 Hydraulic Excavator
  • PC120LC-6 Hydraulic Excavator
  • PC130-6 Hydraulic Excavator

• 1. COVER
• 2. CONTENTS
• 3. GENERAL
• 3.1. GENERAL ASSEMBLY DRAWING
• 3.2. SPECIFICATIONS
• 3.3. WEIGHT TABLE
• 3.4. LIST OF LUBRICANT AND WATER
• 4. STRUCTURE AND FUNCTION
• 4.1. RADIATIR AND OIL COOLER
• 4.2. PTO(COUPLING)
• 4.3. POWER TRAIN
• 4.4. FINAL DRIVE
• 4.5. SWING CIRCLE
• 4.6. SWING MACHINERY
• 4.7. TRACK FARME
• 4.8. TRACK SHOE
• 4.9. HYDRAULIC PIPING DRAWING
• 4.10. HYDRAULIC CIRCUIT DIAGRAM
• 4.11. CENTER SWIVEL JOINT
• 4.12. TRAVEL MOTOR
• 4.13. VALVE CONTROL
• 4.14. WORK EQUIPMENTSWING PPC VALVED
• 4.15. TRAVEL PPC VALVE
• 4.16. SERVICE PPC VALVE
• 4.17. SAFETY LOCK VALVE
• 4.18. PPC ACCUMULATOR
• 4.19. STRAIGHTTRAVEL SYSTEM
• 4.20. SOLENOID VALVE
• 4.21. ACCUMULATOR FOR BREAKER
• 4.22. ADDITIONAL FILTER FOR BREAKER
• 4.23. WORK EQUIPMENT
• 4.24. AIR CONDITIONER
• 4.25. ACTUAL ELECTRIC WIRING DIAGRAM
• 4.26. ELECTRIC CIRCUIT DIAGRAM
• 4.27. ENGINE CONTROL SYSTEM
• 4.28. ELECTRONIC CONTROL SYSTEM
• 4.29. MACHINE MONITOR SYSTEM
• 4.30. FRONT WINDOW AUTO PULLUP SYSTEM
• 5. TESTING AND ADJUSTING
• 5.1. STANDARD VALUE TABLE FOR ENGINE RELATED PARTS
• 5.2. STANDARD VALUE TABLE FOR CHASSIS RELATED PARTS
• 5.3. STANDARD VALUE TABLE FOR ELECTRICAL PARTS
• 5.4. TOOLS FOR TESTING,ADJUSTING,AND TROUBLESHOOTING
• 5.5. MEASURING ENGINE SPEED
• 5.6. MEASURING EXHAUST COLOR
• 5.7. ADJUSTING VALUE CLEARANCE
• 5.8. MEASURING BLOWBY PRESSURE
• 5.9. TESTING AND ADJUSTING FUEL INJECTION TIMING
• 5.10. MEASURING ENGINE OIL PRESSURE
• 5.11. TESTNG AND ADJUSTING BELT TENSION FOR AIR CONDITIONER COMPRESSOR
• 5.12. ADJUSTING ENGINE SPEED SENSOR
• 5.13. ADJUSTING GOVERNOR MOTOR LEVER STROKE
• 5.14. TESTING AND ADJUSTING HYDRAULIC PRESSURE IN WORK EQUIPMENT,SWING,TRAVEL CIRCUIT
• 5.15. TESTING AND ADJUSTING PC VALUE OUTPUT PRESSURE(SERVO PISTION INPUT PRESURE
• 5.16. TESTING AND ADJUSTING LS VALVE OUTPUT PRESSURE (SERVO PISTON INPUT PRESSURE) AND LS DIFFERENTIAL PRESSURE
• 5.17. TSETING AND ADJUSTING CONTROL PUMP CIRCUIT OIL PRESSURE
• 5.18. TESTING SOLENOID VALVE OUTPUT PRESSURE
• 5.19. MEASURING PPC VALVE OUTPUT PRESSURE
• 5.20. ADJUSTING WORK EQUIPMENT,SWING PPC VALVE
• 5.21. TESTING TRAVEL DEVIATION
• 5.22. TESTING LOCATIONS CAUSING HYDRAULIC DRIFT OF WORK EQUIPMENT
• 5.23. MEASURING OIL LEAKAGE
• 5.24. RELEASING REMAINING PRESSURE IN HYDRAULIC CIRCUIT
• 5.25. TESTING GLEARANCE OF SWING CIRCLE BEARING
• 5.26. TESTING AND ADJUSTING TRACK SHOE TENSION
• 5.27. BLEEDING AIR
• 5.28. TROUBLESHOOTING
• 6. DISASSEMBLY AND ASSEMBLY
• 6.1. METHOD OF USING MANUAL
• 6.2. SPECIAL TOOL LIST
• 6.3. PRECAUTIONS WHEN CARRYING OUT OPERATION
• 6.4. SKETCHES OF SPECIAL TOOLS
• 6.5. STARTING MOTOR
• 6.6. ALTERNATOR
• 6.7. AIR CONDITIONER COMPRESSOR
• 6.8. CONDENSER
• 6.9. AFTERCOOLER
• 6.10. ENGINE OIL COOLER CORE
• 6.11. FUEL INJECTION PUMP
• 6.12. WATER PUMP
• 6.13. NOZZLE HOLDER
• 6.14. TURBOCHARGER
• 6.15. THERMOSTAT
• 6.16. GOVERNOR MOTOR
• 6.17. CYLINDER HEAD
• 6.18. ENGINE,MAIN PUMP
• 6.19. HYDRAULIC COOLER
• 6.20. RADIATOR,HYDRAULIC COOLER
• 6.21. RADIATOR AND HYDRAULIC OIL COOLER
• 6.22. FUEL TANK
• 6.23. CENTER SWIVEL JOIN
• 6.24. SPROCKET
• 6.25. TRAVEL MOTOR
• 6.26. FINAL DRIVE
• 6.27. SWING MACHINERY,SWING MOTOR
• 6.28. SWING MOTOR
• 6.29. SWING MACHINERY
• 6.30. REVOLVING FARME
• 6.31. SWING CIRCLE
• 6.32. IDLER,RECOIL SPRING
• 6.33. CARRIER ROLLER
• 6.34. TRACK SHOE
• 6.35. HYDRAULIC TANK
• 6.36. CONTROL PUMP
• 6.37. MAIN PUMP INPUT SHAFT OIL SEAL
• 6.38. MAIN RELIEF VALVE
• 6.39. PC,LSEPC VALVE
• 6.40. PC VALVE
• 6.41. LS VALVE
• 6.42. SOLENOID VALVE
• 6.43. WORK EQUIPMENT PPC VALVE
• 6.44. TRAVEL PPC VALVE
• 6.45. BUCKET CYLINDER
• 6.46. HYDRAULIC CYLINDER
• 6.47. OPERATORS CAB
• 6.48. COUNTERWEIGHT
• 6.49. ENGINE THROTTLE,PUMP CONTROLLER
• 6.50. MONITOR
• 6.51. CONTROL STAND
• 7. MAINTENANCE STANDARD
• 7.1. SWING MACHINERY
• 7.2. HYDRAULIC PUMP
• 7.3. CONTROL VALVE
• 7.4. CENTER SWIVEL JOINT
• 7.5. WORK EQUIPMENTSWING PPC VALVE
• 7.6. TRAVEL PPC VALVE
• 7.7. SPERVICE PPC VALVE
• 7.8. EPC SOLENOID VALVE
• 7.9. HYDRAULIC CYLINDER
• 7.10. WORK EQUIPMENT
• 7.11. DIMENSION OF WORK EQUIPMENT
• 8. OTHER
• 8.1. HYDRAULIC CIRCUIT DIAGRAM PC1006 SERIAL NO.4522146058 PC100L6 SERIAL NO.1520046058 PC1206 SERIAL NO.5749960967 PC1306 SERIAL NO.5102051479
• 8.2. HYDRAULIC CIRCUIT DIAGRAM PC1006 SERIAL NO.46059 AND UP PC100L6 SERIAL NO.46059 AND UP PC1206 SERIAL NO.6096870000 PC120LC6 SERIAL NO.6550470000 PC1306 SERIAL NO.51480 AND UP
• 8.3. HYDRAULIC CIRCUIT DIAGRAM PC 1206 SERIAL NO.70001 AND UP
• 8.4. ELECTRICAL CIRCUIT DIAGRAM(1/2) PC1006 SERIAL NO.4522146058 PC100L6 SERIAL NO.1520046058 PC1206 SERIAL NO.5749960967 PC1306 SERIAL NO.5102051479
• 8.5. ELECTRICAL CIRCUIT DIAGRAM(2/2) PC1006 SERIAL NO.4522146058 PC100L6 SERIAL NO.1520046058 PC1206 SERIAL NO.5749960967 PC1306 SERIAL NO.5102051479
• 8.6. ELECTRICAL CIRCUIT DIAGRAM(1/2) PC1006 SERIAL NO.46059 AND UP PC100L6 SERIAL NO.46059 AND UP PC1206 SERIAL NO.6096870000 PC120LC6 SERIAL NO.6550470000 PC1306 SERIAL NO.51480 AND UP
• 8.7. ELECTRICAL CIRCUIT DIAGRAM(2/2) PC1006 SERIAL NO.46059 AND UP PC100L6 SERIAL NO.46059 AND UP PC1206 SERIAL NO.6096870000 PC120LC6 SERIAL NO.6550470000 PC1306 SERIAL NO.51480 AND UP
• 8.8. ELECTRICAL CIRCUIT DIAGRAM(1/2) PC1206 SERIAL NO.70001 AND UP
• 8.9. ELECTRICAL CIRCUIT DIAGRAM(2/2) PC1206 SERIAL NO.70001 AND UP