Description
-
Model List:
- PC5500-6 Hydraulic Mining Shovel
- 1. Table of contents
- 2. Introduction
- 2.1. Contents of the binder
- 2.2. Foreword
- 2.2.1. Service
- 3. Safety and Standards
- 3.1. Safety Instructions
- 3.1.1. Method of using this manual
- 3.1.2. General precautions
- 3.1.3. Preparations for work
- 3.1.4. Precautions during work
- 3.1.5. Warning of special dangers
- 3.1.6. Special safety equipment
- 3.1.7. Safety hints for hydraulic hose installation
- 3.1.8. Safety hints for lifting heavy parts
- 3.1.9. Safety hints for wire ropes
- 3.1.10. Safety hints for sling accessory
- 3.1.11. Weight tables
- 3.2. Torque charts according to DIN
- 3.2.1. Metric standard thread
- 3.2.2. Metric fine thread
- 3.2.3. Cummins motor torques metric
- 3.2.4. Cummins motor torques U.S. customary
- 3.2.5. SAE flange connections
- 3.3. Blind plugs
- 3.3.1. Dummy plates for SAEflanges
- 3.3.2. Classification of threads to the nominal width
- 3.3.3. Plugs and fittings according to DIN 2353
- 3.4. Conversion table
- 3.4.1. Method of using the conversion table
- 3.4.2. Millimeter Inch Kilogram Pound
- 3.4.3. Liter U.S. Gallon Liter U.K. Gallon
- 3.4.4. Nm ft.lb
- 3.4.5. Bar PSI / PSI Bar
- 3.4.6. Basic values in Ohm according to DIN 43 76
- 3.4.7. Temperature
- 3.5. Tools
- 3.5.1. Standard tool case
- 3.6. Explanation of abbreviations
- 4. Superstructure
- 4.1. Diesel engine
- 4.1.1. Removal of the diesel engines
- 4.1.2. Engine torque support and engine/PTO mounts
- 4.1.3. Alternator
- 4.1.4. Batteries
- 4.1.5. Radiator fan
- 4.1.6. Radiators
- 4.1.7. Starter system
- 4.1.8. Torsion type coupling (GEISLINGER)
- 4.2.1. Main pumps
- 4.2.2. PTO oil pump (auxiliary pump)
- 4.2.3. Oil Circulation pump (auxiliary pump)
- 4.2.4. Pump distributor gearbox (PTO)
- 4.3. Hydraulics
- 4.3.1. Hydraulic cooler fan drive pump
- 4.3.2. Hydraulic cooler fan assembly
- 4.3.3. Hydraulic oil coolers
- 4.3.4. Main relief valves (MRV)
- 4.3.5. Pilot oil pump (gear pump)
- 4.3.6. Main gate valve
- 4.3.7. Hydraulic oil reservoir
- 4.3.8. Main control valve blocks
- 4.3.9. Service line relief valves (SRV)
- 4.3.10. Anticavitation valves (ACV)
- 4.3.11. Throttle check valves
- 4.3.12. Manifold
- 4.4. Slew drive
- 4.4.1. Slew gear
- 4.4.2. Swing motor
- 4.4.3. Slew parking brake
- 4.4.4. Dynamic slew brake
- 4.4.5. Swing circle lubrication pinion (dummy wheel)
- 4.4.6. swing circle
- 4.5. Lubrication pumps
- 4.5.1. Removal of the lubrication pump
- 4.5.2. Replacement of the lubrication pump
- 4.6. Pump controller MC7
- 4.6.1. Removal of the pump controller MC7
- 4.6.2. Replacement of the pump controller MC7
- 4.7. Operators cab
- 4.7.1. Removal of the operators cab
- 4.7.2. Replacement of the operators cab
- 4.7.3. Cabmounts
- 4.7.4. Front window (windscreen)
- 4.7.5. Operators seat
- 4.7.7. Access ladder
- 4.7.8. Removal of the cab base
- 4.7.9. Replacement of the cab base
- 4.8. Counterweight
- 4.8.1. Removal of the counterweight
- 4.8.2. Replacement of the counterweight
- 4.9. Superstructure lifting
- 4.9.1. Remove the superstructure from the undercarriage
- 4.9.2. Install the superstructure onto the undercarriage
- 4.10. Fuel tank
- 4.10.1. Removal of the fuel tank
- 4.10.2. Replacement of the fuel tank
- 5. Undercarriage
- 5.1. Travel system
- 5.1.1. Track group
- 5.1.2. Sprocket
- 5.1.3. Guide wheels
- 5.1.4. Track tensioning accumulators
- 5.1.5. Track tension valve block
- 5.1.6. Hydraulic hoses of the track tensioning system
- 5.1.7. Travel brake valve block (overspeed valve)
- 5.1.8. Track tensioning cylinders
- 5.1.9. Travel motor
- 5.1.10. Travel parking brake
- 5.1.11. Travel gearbox
- 5.1.12. Carrier roller
- 5.1.13. Track roller
- 5.2. Car body
- 5.2.1. Removal of the car body and the crawler carriers (type with pinned undercarriage)
- 5.2.2. Replacement of the car body and the crawler carriers (type with pinned undercarriage)
- 5.2.3. Removal of the car body and the crawler carriers (type with bolted undercarriage)
- 5.2.4. Replacement of the car body and the crawler carriers (type with bolted undercarriage)
- 5.2.5. Rotary joint
- 6. Attachment
- 6.1. Backhoe
- 6.1.1. Boom
- 6.1.2. Stick
- 6.1.3. Bucket
- 6.1.4. Bucket link rod and steering rods
- 6.1.5. Ground engaging tools (GET)
- 6.1.6. Hydraulic hoses at the backhoe attachment
- 6.2. Face shovel
- 6.2.1. Using the installation tools for hydraulic cylinders
- 6.2.2. Boom
- 6.2.3. Stick
- 6.2.4. Bull clam bucket
- 6.2.5. Ground engaging tools (GET)
- 6.2.6. Hydraulic hoses at the face shovel attachment
- 6.3. Metering valves (grease injectors) at the attachment
- 6.3.1. Removal of the metering valves (grease injectors)
- 6.3.2. Replacement of the metering valves (grease injectors)
- 6.4. Cylinder bypass test
- 7. Service Information
- 7.1. Fluids and lubricants
- 7.1.1. Lubricants for operation in moderate and hot climates
- 7.1.2. Lubricants for operation in cold and arctic climates
- 7.2. Filling capacities
- 7.3. Work instructions
- 7.3.1. Surface coating with INTERZINC 697
- 7.3.2. Remove / install the crawler carrier
- 7.4. Used special tools (overview)
- 8. Tools catalogue
- 9. Parts Service News
- 10. Suppliers documentation
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