Komatsu PC600-6, PC600LC-6 Hydraulic Excavator Shop Manual SEBM017111

Description

• Model List:
  • PC600-6 Hydraulic Excavator
  • PC600LC-6 Hydraulic Excavator

• 1. COVER PAGE
• 2. CONTENTS
• 2.1. LIST OF REVISED PAGES
• 3. GENERAL
• 3.1. SPECIFICATIONS
• 3.2. WEIGHT TABLE
• 3.3. FUEL, COOLANT AND LUBRICANTS
• 4. STRUCTURE AND FUNCTION
• 4.1. PARTS RELATED TO ENGINE
• 4.3. RADIATOR, OIL COOLER
• 4.4. POWER TRAIN
• 4.5. FINAL DRIVE
• 4.6. SWING CIRCLE
• 4.7. SWING MACHINERY
• 4.8. TRACK FRAME, RECOIL SPRING
• 4.9. TRACK SHOE
• 4.10. HYDRAULIC PIPING DRAWING
• 4.11. HYDRAULIC TANK, HYDRAULIC FILTER
• 4.12. HYDRAULIC PUMP (PISTON PUMP)
• 4.13. LINE OIL FILTER
• 4.14. CONTROL VALVE
• 4.15. SWING MOTOR
• 4.16. CENTRAL SWIVEL JOINT
• 4.17. TRAVEL MOTOR
• 4.18. VALVE CONTROL
• 4.19. WORK EQUIPMENT SWING PPC VALVE
• 4.20. TRAVEL PPC VALVE
• 4.21. SERVICE PPC VALVE
• 4.22. PPC SAFETY LOCK VALVE
• 4.23. PPC ACCUMULATOR
• 4.24. PPC SHUTTLE VALVE
• 4.25. SOLENOID VALVE
• 4.26. BOOM HOLDING VALVE
• 4.27. BOOM LOWER REGENERATION VALVE
• 4.28. AIR CONDITIONER
• 4.29. ACTUAL ELECTRIC WIRING DIAGRAM
• 4.30. ENGINE CONTROL
• 4.31. MACHINE CONTROL SYSTEM
• 5. TESTING AND ADJUSTING
• 5.1. STANDARD VALUE TABLE FOR ENGING
• 5.2. TESTING AND ADJUSTING
• 5.3. TROUBLESHOOTING
• 5.4. TROUBLESHOOTING OF COMMUNICATION ABNORMALITY SYSTEM (n MODE)
• 5.5. TROUBLESHOOTING OF CUMMUNICATION ABNORMALITY SYSTEM (N MODE)
• 5.6. TROUBLESHOOTING OF ENGINE THROTTLE PUMP CONTROLLER (GOVERNOR CONTROL SYSTEM0, ENGING CONTROL SYSTEM (E MODE)
• 5.7. TROUBLESHOOTING OF ENGINE CONTROLLER SYSTEM (E MODE)
• 5.8. TROUBLESHOOTING OF ENGINE THROTTLE PUMP CONTROL SYSTEM) (C MODE)
• 5.9. TROUBLESHOOTING OF PUMP CONTROLLER SYSTEM (C MODE)
• 5.10. TROUBLESHOOTING OF ENGINE THROTTLE PUMP CONTROLLER (INPUT SIGNAL SYSTEM) (F MODE)
• 5.11. TROUBLESHOOTING OF PUMP CONTROLLER (INPUT SIGNAL SYSTEM) (F MODE)
• 5.12. TROUBLESHOOTING OF HYDRAULIC MECHANICAL SYSTEM (H MODE)
• 5.13. TROUBLESHOOTING OF MACHINE MONITOR SYSTEM (M MODE)
• 5.14. TROUBLESHOOTING OF MACHINE MONITOR SYSTEM (M MODE)
• 6. DISASSEMBLY AND ASSEMBLY
• 6.1. METHOD OF USING MANUAL
• 6.2. PRECAUTIONS WHEN CARRYING OUT OPERATION
• 6.3. SPECIAL TOOL LIST
• 6.4. SKETCHES OF SPECIAL TOOLS
• 6.5. REMOVAL OF RADIATOR, HYDRAULIC COOLER ASSEMBLY
• 6.6. REMOVAL OF FUEL SUPPLY PUMP ASSEMBLY
• 6.7. INSTALLATION OF FUEL SUPPLY PUMP ASSEMBLY
• 6.8. REMOVAL OF FUEL INJECTOR ASSEMBLY
• 6.9. INSTALLATION OF FUEL INJECTOR ASSEMBLY
• 6.10. REMOVAL OF NOZZLE TIP
• 6.11. INSTALLATION OF NOZZLE TIP
• 6.12. REMOVAL OF ENGINE FRONT SEAL
• 6.13. INSTALLATION OF ENGINE FRONT SEAL
• 6.14. REMOVAL OF ENGINE REAR SEAL
• 6.15. INSTALLATION OF ENGINE REAR SEAL
• 6.16. REMOVAL OF CYLINDER HEAD ASSEMBLY
• 6.17. INSTALLATION OF CYLINDER HEAD ASSEMBLY
• 6.18. REMOVAL OF RADIATOR, HYDRAULIC COOLER ASSEMBLY
• 6.19. INSTALLATION OF RADIATOR, HYDRUALIC COOLER ASSEMBLY
• 6.20. REMOVAL OF RADIATOR, HYDRAULIC COOLER ASSEMBLY
• 6.21. INSTALLATION OF RADIATOR, HYDRAULIC COOLER ASSEMBLY
• 6.22. REMOVAL OF ENGINE, PTO, HYDRAULIC PUMP ASSEMBLY
• 6.23. INSTALLATION OF ENGINE, PTO, HYDRAULIC PUMP ASSEMBLY
• 6.24. REMOVAL OF ENGINE, PTO, HYDRAULIC PUMP ASSEMBLY
• 6.25. INSTALLATION OF ENGINE, PTO, HYDRAULIC PUMP ASSEMBLY
• 6.26. REMOVAL OF PTO ASSEMBLY
• 6.27. INSTALLATION OF ENGINE, PTO, HYDRAULIC PUMP ASSEMBLY
• 6.28. DISASSEMBLY OF PTO ASSEMBLY
• 6.29. ASSEMBLY OF PTO ASSEMBLY
• 6.30. REMOVAL OF FUEL TANK ASSEMBLY
• 6.31. INSTALLATION OF FUEL TANK
• 6.32. REMOVAL OF FUEL TANK ASSEMBLY
• 6.33. INSTALLATION OF FUEL TANK
• 6.34. DISASSEMBLY OF FINAL DRIVE ASSEMBLY
• 6.35. ASSEMBLY OF FINAL DRIVE ASSEMBLY
• 6.36. REMOVAL OF REVOLVING FRAME ASSEMBLY
• 6.37. INSTALLATION OF REVOLVING FRAME ASSEMBLY
• 6.38. REMOVAL OF SWING MOTOR ASSEMBLY
• 6.39. INSTALLATION OF SWING MOTOR ASSEMBLY
• 6.40. DISASSEMBLY OF SWING MOTOR ASSEMBLY
• 6.41. ASSEMBLY OF SWING MOTOR ASSEMBLY
• 6.42. REMOVAL OF SWING MACHINERY ASSEMBLY
• 6.43. INSTALLATION OF SWING MACHINERY ASSEMBLY
• 6.44. DISASSEMBLY OF SWING MACHINERY ASSEMBLY
• 6.45. ASSEMBLY OF SWING MACHINERY ASSEMBLY
• 6.46. REMOVAL OF SWING CIRCLE ASSEMBLY
• 6.47. INSTALLATION OF SWING CIRCLE ASSEMBLY
• 6.48. REMOVAL OF TRACK SHOE ASSEMBLY
• 6.49. INSTALLATION OF TRACK SHOE ASSEMBLY
• 6.50. DISASSEMBLY OF ONE LINK IN FIELD
• 6.51. ASSEMBLY OF ONE LINK IN FIELD
• 6.52. REMOVAL OF IDLER, RECOIL SPRING ASSEMBLY
• 6.53. INSTALLATION OF IDLER, RECOIL SPRING ASSEMBLY
• 6.54. DISASSEMBLY OF IDLER ASSEMBLY
• 6.55. ASSEMBLY OF IDLER ASSEMBLY
• 6.56. DISASSEMBLY OF RECOIL SPRING ASSEMBLY
• 6.57. ASSEMBLY OF RECOIL SPRING ASSEMBLY
• 6.58. REMOVAL OF TRACK ROLLER ASSEMBLY
• 6.59. INSTALLATION OF TRACK ROLLER ASSEMBLY
• 6.60. DISASSEMBLY OF TRACK ROLLER ASSEMBLY
• 6.61. ASSEMBLY OF TRACK ROLLER ASSEMBLY
• 6.62. REMOVAL OF CARRIER ROLLER ASSEMBLY
• 6.63. INSTALLATION OF CARRIER ROLLER ASSEMBLY
• 6.64. DISASSEMBLY OF CARRIER ROLLER ASSEMBLY
• 6.65. ASSEMBLY OF CARRIER ROLLER ASSEMBLY
• 6.66. REMOVAL OF HYDRAULIC TANK ASSEMBLY
• 6.67. INSTALLATION OF HYDRAULIC TANK ASSEMBLY
• 6.68. DISASSEMBLY OF MAIN RELIEF VALVE ASSEMBLY
• 6.69. ASSEMBLY OF MAIN RELIEF VALVE ASSEMBLY
• 6.70. REMOVAL OF MAIN CONTROL VALVE, SOLENOID VALVE ASSEMBLY
• 6.71. INSTALLATION OF MAIN CONTROL VALVE, SOLENOID VALVE ASSEMBLY
• 6.72. DISASSEMBLY OF MAIN CONTROL VALVE ASSEMBLY
• 6.73. ASSEMBLY OF MAIN CONTROL VALVE ASSEMBLY
• 6.74. REMOVAL OF NO. 1 AND NO. 2 PUMP ASSEMBLY
• 6.75. INSTALLATION OF NO. 1 AND NO. 2 PUMP ASSEMBLY
• 6.76. DISASSEMBLY OF HYDRAULIC PUMP ASSEMBLY
• 6.77. ASSEMBLY OF HYDRAULIC PUMP ASSEMBLY
• 6.78. REMOVAL OF CONTROL, PTO LUBRICATION PUMP ASSEMBLY
• 6.79. INSTALLATION OF CONTROL, PTO LUBRICATION PUMP ASSEMBLY
• 6.80. REMOVAL OF CENTER SWIVEL JOINT ASSEMBLY
• 6.81. INSTALLATION OF CENTER SWIVEL JOINT ASSEMBLY
• 6.82. DISASSEMBLY OF CENTER SWIVEL JOING ASSEMBLY
• 6.83. ASSEMBLY OF CENTER SWIVEL JOINT ASSEMBLY
• 6.84. DISASSEMBLY OF WORK EQUIPMENT PPC VALVE ASSEMBLY
• 6.85. ASSEMBLY OF WORK EQUIPMENT PPC VALVE ASSEMBLY
• 6.86. DISASSEMBLY OF TRAVEL PPC VALVE ASSEMBLY
• 6.87. ASSEMBLY OF TRAVEL PPC VALVE ASSEMBLY
• 6.88. REMOVAL OF BUCKET CYLINDER ASSEMBLY
• 6.89. INSTALLATION OF BUCKET CYLINDER ASSEMBLY
• 6.90. REMOVAL OF ARM CYLINDER ASSEMBLY
• 6.91. INSTALLATION OF ARM CYLINDER ASSEMBLY
• 6.92. REMOVAL OF BOOM CYLINDER ASSEMBLY
• 6.93. INSTALLATION OF BOOM CYLINDER ASSEMBLY
• 6.94. DISASSEMBLY OF HYDRAULIC CYLINDER ASSEMBLY
• 6.95. ASSEMBLY OF HYDRAULIC CYLINDER ASSEMBLY
• 6.96. REMOVAL OF BUCKET ASSEMBLY
• 6.97. INSTALLATION OF BUCKET ASSEMBLY
• 6.98. REMOVAL OF ARM ASSEMBLY
• 6.99. INSTALLATION OF ARM ASSEMBLY
• 6.100. REMOVAL OF BOOM ASSEMBLY
• 6.101. INSTALLATION OF BOOM ASSEMBLY
• 6.102. REMOVAL OF OPERATORS CAB ASSEMBLY
• 6.103. INSTALLATION OF OPERATORS CAB ASSEMBLY
• 6.104. REMOVAL OF COUNTERWEIGHT ASSEMBLY
• 6.105. INSTALLATION OF COUNTERWEIGHT ASSEMBLY
• 7. MAINTENANCE STANDARD
• 7.1. ENGINE MOUNT
• 7.3. SWING MACHINERY
• 7.4. SWING CIRCLE
• 7.5. FINAL DRIVE
• 7.6. TRACK FRAME AND RECOIL SPRING
• 7.7. HYDRAULIC PUMP
• 7.8. CONTROL AND PTO LUBRICATION PUMP
• 7.9. CONTROL VALVE
• 7.10. SWING MOTOR
• 7.11. TRAVEL MOTOR
• 7.12. WORK EQUIPMENT SWING PPC VALVE
• 7.13. TRAVEL PPC VALVE
• 7.14. SERVICE PPC VALVE
• 7.15. SOLENOID VALVE
• 7.16. CENTER SWIVEL JOINT
• 7.17. BOOM HOLDING VALVE
• 7.18. BOOM LOWER REGENERATION VALVE
• 7.19. HYDRAULIC CYLINDER
• 7.20. WORK EQUIPMENT
• 7.21. DIMENSIONS OF WORK EQUIPMENT
• 8. OTHERS
• 8.1. HYDRAULIC CIRCUIT DIAGRAM (2/2)
• 8.2. HYDRAULIC CIRCUIT DIAGRAM (1/2)
• 8.3. HYDRAULIC CIRCUIT DIAGRAM (2/2)
• 8.4. ELECTRIC CIRCUIT DIAGRAM (1/3)
• 8.5. ELECTRIC CIRCUIT DIAGRAM (2/3)
• 8.6. ELECTRIC CIRCUIT DIAGRAM (3/3)
• 8.7. ELECTRIC CIRCUIT DIAGRAM (1/4)
• 8.8. ELECTRIC CIRCUIT DIAGRAM (2/4)
• 8.9. ELECTRIC CIRCUIT DIAGRAM (3/4)
• 8.10. ELECTRIC CIRCUIT DIAGRAM (4/4)