Komatsu PW160-11 Wheeled Excavator Shop Manual VENBM69001

Description

• Model List:
  • PW160-11 Wheeled Excavator

• 1. VENBM69001 PW16011
• 2. FOREWORD
• 2.1. Safety
• 2.2. General
• 2.3. How to read the shop manual
• 2.4. Hoisting instructions
• 2.5. Coating materials
• 2.6. Standard tightening torque
• 2.7. Electric wire code
• 2.8. Conversion tables
• 2.9. Units
• 3. GENERAL
• 3.1. Specification dimension drawings
• 3.2. Working ranges
• 3.3. Weight table
• 3.4. Fuel, coolant and lubricants
• 4. STRUCTURE AND FUNCTION
• 4.1. Abbreviation list
• 4.2. UREA SCR system
• 4.3. BOOTUP system
• 4.4. Engine system
• 4.5. Cooling system
• 4.6. Power train
• 4.7. Swing machinery motor
• 4.8. d Auxiliary circuit in the undercarriage
• 4.9. Hydraulic quick coupler
• 4.10. Full hydraulic quick coupler
• 4.11. Travel motor
• 4.12. Clutch control circuit
• 4.13. Axle
• 4.14. Suspension lock cylinder
• 4.15. Braking system
• 4.16. Power brake valve
• 4.17. Accumulator for brake valve
• 4.18. Steering system
• 4.19. Joystick steering system
• 4.20. Steering column STD
• 4.21. Steering column JSS
• 4.22. Orbitrol valve STD
• 4.23. Orbitrol valve JSS
• 4.24. Hydraulic equipment layout drawings
• 4.25. Hydraulic circuit diagram
• 4.26. Pilot pressure control (PPC) system
• 4.27. Control main valve
• 4.28. CLSS
• 4.29. Centre swivel joint
• 4.30. Travel PPC pedal
• 4.31. Work equipment Swing PPC valve
• 4.32. Solenoid valve block with integrated ATT EPC
• 4.33. Bucket to 1ATT
• 4.34. Boom safety valve
• 4.35. Boom floating
• 4.36. Hydraulic cylinder
• 4.37. Work equipment
• 4.38. Tool control
• 4.39. ECSS
• 4.40. Breaker return valve
• 4.41. Air conditioner
• 4.42. Electrical wiring diagram
• 4.43. Electrical system
• 4.44. Engine controller
• 4.45. Pump controller
• 4.46. Machine control system diagram
• 4.47. Machine monitor system
• 4.48. KOMTRAX system
• 4.49. KomVision system
• 4.50. KomVision controller
• 4.51. Overload warning device
• 4.52. Sensor
• 4.53. PPC levers
• 4.54. t attachment circuit hydraulic performance (main valve bypassed)
• 4.55. Travel system
• 4.56. Lubrication diagrams
• 4.57. Standard value table for engine related parts
• 4.58. Standard value table for chassis related parts
• 4.59. PM clinic service
• 5. STANDARD VALUE TABLE
• 5.1. Engine and cooling system
• 5.2. Replacing the fan belt
• 5.3. Measurement of clearance in swing circle bearing
• 5.4. Inspection and adjustment of hydraulic oil pressure in hydraulic circuit for work equipment, swing and travel
• 5.5. Inspection and adjustment of control circuit oil pressure
• 5.6. Inspection and adjustment of pump PC (valve inlet) control oil pressure
• 5.7. Inspection and adjustment of pump LS differential pressure
• 5.8. Measurement of solenoid valve output pressure
• 5.9. Adjustment of work equipment and swing PPC valve
• 5.10. Measuring and adjusting quick coupler control valve output pressure
• 5.11. Testing travel motor relief pressure
• 5.12. Testing propshaft speed
• 5.13. Testing transmission clutch control circuit
• 5.14. Inspection of locations of hydraulic drift of work equipment
• 5.15. Release of remaining pressure in hydraulic circuit
• 5.16. Measurement of oil leakage
• 5.17. Air bleeding of various parts
• 5.18. Inspection procedures for diode
• 5.19. Electrical system
• 5.20. Inspection and adjustment of ECSS (ACCU pressure)
• 5.21. Inspection and adjustment of Tool control
• 5.22. Changing the lubrication interval times
• 5.23. Adjust rearview camera angle
• 5.24. Adjust KomVision camera angle
• 5.25. Method for adjusting KomVision camera angle
• 5.26. Adjust KomVision related items
• 6. TESTING AND ADJUSTING
• 7. TROUBLESHOOTING
• 7.1. Troubleshooting
• 7.2. Troubleshooting by failure code (Display of code)
• 7.3. Failure code DB30KR Joystick steering controller malfunction
• 7.4. Failure code DA22KK Pump solenoid power low error
• 7.5. Failure code DCS2KK Machine controller solenoid power voltage low error
• 7.6. Failure code DWB5KY Hot short circuit in 4th outrigger solenoid
• 7.7. General information on troubleshooting
• 7.8. Connector location chart and circuit diagram by system
• 7.9. Connection table for connector pin numbers
• 8. DISASSEMBLY AND ASSEMBLY (preliminary version)
• 8.1. FRONT AXLE
• 8.2. REAR AXLE
• 8.3. TRANSMISSION
• 9. OTHER
• 9.1. Hydraulic circuit diagram (1/3)
• 9.2. Hydraulic circuit diagram (2/3)
• 9.3. Hydraulic circuit diagram (3/3)
• 9.4. Contents
• 9.5. Contents
• 9.6. Power Supply
• 9.7. Grounding
• 9.8. Model Select
• 9.9. Engine PW180
• 9.10. Engine PW180
• 9.11. Engine PW148, PW160
• 9.12. Engine PW148, PW160
• 9.13. Engine Power Supply, Air Intake
• 9.14. Engine Start
• 9.15. d ENGINE STOP, OPERATING LAMP
• 9.16. ADBLUE/DEF DATALINK
• 9.17. ADDBLUE/DPF POWER
• 9.18. REFUELING SYSTEM, FUEL DIAL
• 9.19. BRAKE
• 9.21. CRUISE CONTROL
• 9.22. TRAVEL
• 9.23. SUSLOCK, SPEEDSNR, JOYSTICK POTI
• 9.24. SENSORS ENGINE OIL
• 9.25. QUICK COUPLER, PRESSURE SENSOR
• 9.26. PPC REDUCTION, FLOATING ,PRESSURE SENSOR
• 9.27. SWING LOCK, PRESSURE SENSOR, JOYSTICK SW
• 9.28. BUCKET/2ATT SWITCHING
• 9.29. LOWER ATTACHMENTS
• 9.30. ROTOTILT
• 9.31. BOOM/STABILISER, AUXILARY CIRCUIT, BREAKER
• 9.32. ROAD LIGHT
• 9.33. INDICATOR, SIDE LIGHT, STOP LIGHT
• 9.34. ARM MARKER LIGHT QC SIGNAL BOOM
• 9.35. BEACON, TRAILER (OPT)
• 9.36. WORKLAMP
• 9.37. WORKLAMP
• 9.38. CAMERA SW, SERVICECON., KOMTRAX, KOMNET
• 9.39. KOMVISION
• 9.40. AIR CONDITION, HEATED MIRROR
• 9.41. RADIO, 12V, CIGAR LIGHTER, ROOM LAMP
• 9.42. PPCLOCK, STARTER CUT, SEAT
• 9.43. IDKEY
• 9.44. HORN, TRAVEL ALARM
• 9.45. WIPER
• 9.47. JOYSTICK STEERING
• 9.48. FAN CLUTCH, TOOL CONTROL
• 9.49. ECSS
• 9.50. Harness Summary
• 9.51. Harness Summary
• 9.52. Pin Location List
• 9.53. Pin Location List
• 9.54. Pin Location List
• 9.55. Pin Location List
• 9.56. Pin Location List
• 9.57. Pin Location List
• 9.58. Pin Location List
• 9.59. Pin Location List
• 9.60. Pin Location List
• 9.61. Pin Location List
• 9.62. Pin Location List
• 9.63. Pin Location List
• 9.64. Pin Location List
• 9.65. Pin Location List
• 9.66. Pin Location List
• 9.67. Pin Location List
• 9.68. Pin Location List
• 9.69. Pin Location List
• 9.70. Pin Location List
• 9.71. Pin Location List
• 9.72. Pin Location List
• 9.73. Pin Location List
• 9.74. Pin Location List
• 9.75. Pin Location List
• 9.76. Pin Location List
• 9.77. Pin Location List
• 9.78. Pin Location List
• 9.79. Pin Location List
• 9.80. Pin Location List
• 9.81. Pin Location List
• 9.82. Pin Location List
• 9.83. Pin Location List
• 9.84. Pin Location List
• 9.85. Pin Location List
• 9.86. Pin Location List
• 9.87. Pin Location List
• 9.88. Pin Location List
• 9.89. Pin Location List
• 9.90. Pin Location List
• 9.91. Pin Location List
• 9.92. Pin Location List
• 9.93. Connector diagram 1/10
• 9.94. Connector diagram 2/10
• 9.95. Connector diagram 3/10
• 9.96. Connector diagram 4/10
• 9.97. Connector diagram (5/10)
• 9.98. Connector diagram (6/10)
• 9.99. Connector diagram (7/10)
• 9.100. Connector diagram (8/10)
• 9.101. Connector diagram (9/10)
• 9.102. Connector diagram (10/10)