Komatsu PW400MH-6 Material Handler Shop Manual CEBD005600
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Komatsu PW400MH-6 Material Handler Shop Manual CEBD005600 - Image 5

Komatsu PW400MH-6 Material Handler Shop Manual CEBD005600

$50.00

  • Type Of Manual: Shop Manual
  • Manual ID: CEBD005600
  • Format: PDF
  • Size: 15.4MB
  • Number of Pages: 662
Category:

Description

  • Model List:

    • PW400MH-6 Material Handler
  • 1. FOREWORD
  • 1.1. GENERAL
  • 1.2. HOW TO READ THE SHOP MANUAL
  • 1.3. HOISTING INSTRUCTIONS
  • 1.4. COATING MATERIALS
  • 1.5. STANDARD TIGHTENING TORQUE
  • 1.6. ELECTRIC WIRE CODE
  • 1.7. CONVERSION TABLES
  • 2. GENERAL
  • 2.1. SPECIFICATIONS AND DRAWING
  • 2.2. LIFTING PERFORMANCE
  • 2.3. LIFTING CAPACITY
  • 2.4. TRANSPORTATION
  • 2.5. FUEL COOLANT AND LUBRICANTS
  • 2.6. ENGINE OIL SPECIFICATIONS
  • 3. STRUCTURE AND FUNCTION
  • 3.1. ENGINE COMPONENTS
  • 3.2. SWING CIRCLE
  • 3.3. SWING MACHINERY
  • 3.4. HYDRAULIC PIPING DRAWING
  • 3.5. HYDRULIC PIPING SCHEMATIC
  • 3.6. HYDRAULIC TANK AND FILTER
  • 3.7. HYDRULIC PUMP
  • 3.8. CONTROL VALVE
  • 3.9. SELF REDUCING PRESSURE VALVE
  • 3.10. SUCTION SAFETY VALVE
  • 3.11. CLSS
  • 3.12. SWING SYSTEM
  • 3.13. VALVE CONTROL
  • 3.14. PPC VALVE
  • 3.15. PPC ACCUMULATOR
  • 3.16. PPC SHUTTLE VALVE VIEW
  • 3.17. LSEPC VALVE
  • 3.18. SOLENOID VALVE
  • 3.19. AIR CONDITIONER
  • 3.20. ACTUAL ELECTRICAL WIRING DIAGRAM
  • 3.21. ACTUAL ELECTRICAL WIRING DIAGRAM (2/2)
  • 3.22. ENGINE CONTROL
  • 3.23. ELECTRONIC CONTROL SYSTEM
  • 3.24. MACHINE MONITOR SYSTEM
  • 3.25. SENSORS
  • 4. TESTING, ADJUSTING AND TROUBLESHOOTING
  • 4.1. STANDARD VALUE TABLE FOR ENGINE
  • 4.2. STANDARD VALUE TABLE FOR CHASSIS RELATED PARTS
  • 4.3. STANDARD VALUE TABLE FOR ELECTRICAL PARTS
  • 4.4. SERVICE TOOLS TABLE
  • 4.5. ENGINE COMPONENTS
  • 4.6. GOVERNOR MOTOR LEVER STROKE
  • 4.7. WORK AND SWING EQUIPMENT
  • 4.8. TVC VALVE OUTPUT PRESSURE
  • 4.9. LS VALVE OUTPUT AND DIFFERENTIAL PRESSURE
  • 4.10. CONTROL CIRCUIT OIL PRESSURE
  • 4.11. SOLENOID VALVE OUTPUT PRESSURE
  • 4.12. PPC VALVE OUTPUT PRESSURE AND SHUTTLE VALVE
  • 4.13. WORK EQUIPMENT, SWING PPC VALVE
  • 4.14. TRAVEL DEVIATION
  • 4.15. LOCATIONS CAUSING HYDRAULIC DRIFT OF WORK EQUIPMENT
  • 4.16. MEASURING OIL LEAKAGE
  • 4.17. RELEASING REMAINING PRESSURE IN HYDRAULIC CIRCUIT
  • 4.18. TESTING CLEARANCE OF SWING CIRCLE BEARING
  • 4.19. BLEEDING AIR
  • 4.20. TROUBLESHOOTING GENERAL
  • 4.21. TROUBLESHOOTING ELECTRICAL CONNECTORS
  • 4.22. TROUBLESHOOTING COMMUNICATION SYSTEM (NMODE)
  • 4.23. TROUBLESHOTING GOVERNOR PUMP CONTROLLER AND SYSTEM (EMODE)
  • 4.24. TROUBLESHOOTING ENGINE SYSTEM (SMODE)
  • 4.25. TROUBLESHOOTING GOVERNOR PUMP AND CONTROL SYSTEM (CMODE)
  • 4.26. TROUBLESHOOTING GOVERNOR PUMP CONTROLLER INPUT SIGNAL (FMODE)
  • 4.27. TROUBLESHOOTING MACHINE MECHANICAL SYSTEM (HMODE)
  • 4.28. TROUBLESHOOTING MACHINE MONITOR SYSTEM (MMODE)
  • 5. DISASSEMBLY AND ASSEMBLY
  • 5.1. SPECIAL TOOL LIST
  • 5.2. SKETCHES OF SPECIAL TOOLS
  • 5.3. ENGINE COMPONENTS
  • 5.4. OIL COOLER
  • 5.5. RADIATOR, OIL COOLER AND AC CONDENSER
  • 5.6. ENGINE WITH MAIN PUMP
  • 5.7. CENTER SWIVEL JOINT
  • 5.8. SWING MACHINERY
  • 5.9. REVOLVING FRAME
  • 5.10. SWING CIRCLE
  • 5.11. TRAVEL AND CARRIER SYSTEM
  • 5.12. WORK SYSTEM
  • 5.13. MAIN PUMP
  • 5.14. DISASSEMBLY
  • 5.15. ASSEMBLY
  • 5.16. MAIN PUMP OIL SEAL
  • 5.17. PUMP MERGE DIVIDER VALVE
  • 5.18. PRESSURE COMPENSATION VALVE
  • 5.19. FRONT PUMP SERVO VALVE
  • 5.20. REAR PUMP SERVO VALVE
  • 5.21. LSEPC SOLENOID VALVE
  • 5.22. SOLENOID VALVE
  • 5.23. WORK EQUIPMENT PPC VALVE
  • 5.24. PPC SHUTTLE VALVE
  • 5.25. AIR CONDITIONER UNIT
  • 5.26. GOVERNOR, PUMP CONTROLLER
  • 5.27. MONITOR PANEL
  • 5.28. CONTROL STAND CASE
  • 6. MAINTENANCE STANDARD
  • 6.1. ENGINE MOUNTS
  • 6.2. RADIATOR AND OIL COOLER MOUNTINGS (1/2)
  • 6.3. RADIATOR AND OIL COOLER MOUNTINGS (2/2)
  • 6.4. SWING MACHINERY
  • 6.5. SWING CIRCLE
  • 6.6. HYDRAULIC PUMP
  • 6.7. CONTROL VALVE
  • 6.8. SELF REDUCING PRESSURE VALVE
  • 6.9. SUCTION SAFETY VALVE
  • 6.10. SWING MOTOR
  • 6.11. WORK EQUIPMENT SWING PPC VALVE
  • 6.12. LSEPC VALVE
  • 6.13. SOLENOID VALVE
  • 6.14. CENTER SWIVEL JOINT
  • 7. OTHERS
  • 7.1. HYDRAULIC PIPING DRAWING
  • 7.2. HYDRAULIC PIPING SCHEMATIC
  • 7.3. DETAILS OF TROUBLESHOOTING, AND TROUBLESHOOTING PROCEDURE
  • 7.4. ACTIONS TAKEN BY CONTROLLER WHEN ABNORMALITY OCCURS ON MACHINE (PART I)
  • 7.5. ACTIONS TAKEN BY CONTROLLER WHEN ABNORMALITY OCCURS ON MACHINE (PART II)
  • 7.6. JUDGEMENT TABLE FOR GOVERNOR, PUMP CONTROLLER AND ENGINE RELATED PARTS
  • 7.7. ELECTRICAL CIRCUIT DIAGRAM FOR (E) MODE
  • 7.8. (A) IDLE SPEED IS IRREGULAR
  • 7.9. (B) ENGINE SPEED IS HUNTING
  • 7.10. ACTIONS TAKEN BY CONTROLLER WHEN ABNORMALITY OCCURS ON MACHINE (PART I)
  • 7.11. ACTIONS TAKEN BY CONTROLLER WHEN ABNORMALITY OCCURS ON MACHINE (PART II)
  • 7.12. ACTIONS TAKEN BY CONTROLLER WHEN ABNORMALITY OCCURS ON MACHINE (PART III)
  • 7.13. ACTIONS TAKEN BY CONTROLLER WHEN ABNORMALITY OCCURS ON MACHINE ( PART IV)
  • 7.14. JUDGEMENT TABLE FOR GOVERNOR, PUMP CONTROLLER (PUMP CONTROL SYSTEM) AND HYDRAULIC RELATED PARTS
  • 7.15. ELECTRIC CIRCUIT DIAGRAM FOR (C) MODE
  • 7.16. ELECTRIC CIRCUIT DIAGRAM FOR (F) MODE
  • 7.17. TABLE OF FAILURE MODES AND CAUSES (1/2)
  • 7.18. TABLE OF FAILURE MODES AND CAUSES (2/2)
  • 7.19. ACTIONS TAKEN BY MONITOR WHEN ABNORMALITY OCCURS ON MACHINE
  • 7.20. ELECTRICAL CIRCUIT DIAGRAM FOR (M) MODE
  • 7.21. RADIATOR AND OIL COOLER MOUNTINGS (1/2)
  • 7.22. RADIATOR AND OIL COOLER MOUNTINGS (2/2)
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