Komatsu SK818-5, SK820-5 Turbo Skid Steer Loader Shop Manual WEBM005001
Komatsu SK818-5, SK820-5 Turbo Skid Steer Loader Shop Manual WEBM005001 - Image 2
Komatsu SK818-5, SK820-5 Turbo Skid Steer Loader Shop Manual WEBM005001 - Image 3
Komatsu SK818-5, SK820-5 Turbo Skid Steer Loader Shop Manual WEBM005001 - Image 4
Komatsu SK818-5, SK820-5 Turbo Skid Steer Loader Shop Manual WEBM005001 - Image 5

Komatsu SK818-5, SK820-5 Turbo Skid Steer Loader Shop Manual WEBM005001

$50.00

  • Type Of Manual: Shop Manual
  • Manual ID: WEBM005001
  • Format: PDF
  • Size: 20.3MB
  • Number of Pages: 272
Category:

Description

  • Model List:

    • SK818-5 Turbo Skid Steer Loader
    • SK820-5 Turbo Skid Steer Loader
  • 1. SHOP MANUAL
  • 1.1. CONTENTS
  • 1.2. SAFETY
  • 1.3. FOREWORD
  • 1.4. HOW TO READ THE SHOP MANUAL
  • 1.5. HOISTING INSTRUCTIONS
  • 1.6. STANDARD TIGHTENING TORQUE
  • 1.7. COATING MATERIALS
  • 1.8. WEIGHT TABLE
  • 1.9. TABLE OF OIL AND COOLANT QUANTITIES
  • 1.10. CONVERSION TABLE
  • 1.11. STRUCTURE AND FUNCTION
  • 1.11.2. POWER TRAIN
  • 1.11.3. TRANSMISSION
  • 1.11.4. FINAL DRIVE
  • 1.11.4.1. HYDRAULIC MOTOR
  • 1.11.4.2. FLUSHING RELIEF VALVE
  • 1.11.4.3. REDUCTION GEARING
  • 1.11.5. HYDRAULIC CIRCUIT SK8185 SK8205 turbo (STANDARD)
  • 1.11.6. HYDRAULIC CIRCUIT SK8185 SK8205 turbo (HIGHFLOW)
  • 1.11.7. HYDRAULIC CIRCUIT SK8185 SK8205 turbo (ROAD HOMOLOGATION)
  • 1.11.8. HYDRAULIC PUMP
  • 1.11.9. CONTROL VALVE (3SPOOL)
  • 1.11.10. CONTROL VALVE (4SPOOL)
  • 1.11.11. CLSS
  • 1.11.11.1. OUTLINE
  • 1.11.11.2. PRESSURE COMPENSATION CONTROL
  • 1.11.11.3. OPERATION FOR EACH FUNCTION AND VALVE
  • 1.11.11.3.1. SERIES CIRCUIT
  • 1.11.11.3.2. SELF LEVELING FUNCTION
  • 1.11.11.3.3. THE FUNCTION TO SWITCH SERIES CIRCUIT TO PARALLEL CIRCUIT
  • 1.11.11.3.4. PRESSURE COMPENSATION VALVE
  • 1.11.11.3.5. DIVIDING FUNCTION (19) (Only SuperFlow specification for SK8155)
  • 1.11.12. SOLENOID VALVE
  • 1.11.13. ACCUMULATOR
  • 1.11.14. PATTERN CHANGE VALVE (OPTIONAL)
  • 1.11.15. OPERATION
  • 1.11.16. PATTERN ISO
  • 1.11.17. PATTERN OPTIONAL
  • 1.11.18. PPC VALVE (STANDARD)
  • 1.11.19. PPC VALVE (PATTERN CHANGE) (OPTIONAL)
  • 1.11.20. PPC VALVE (STANDARD)
  • 1.11.21. PPC VALVE PATTERN CHANGE (OPTIONAL)
  • 1.11.22. CYLINDERS
  • 1.11.22.1. BUCKET RAISE
  • 1.11.22.2. BUCKET TILT
  • 1.11.23. ELECTRICAL DIAGRAM (TOPCABIN LIGHT LINE OMOLOGATION) (1/2)
  • 1.11.24. ELECTRICAL DIAGRAM (TOPCABIN LIGHT LINE OMOLOGATION) (2/2)
  • 1.11.25. ELECTRICAL DIAGRAM (REAR LIGHT LINE) (1/2)
  • 1.11.26. ELECTRICAL DIAGRAM (REAR LIGHT LINE) (2/2)
  • 1.11.27. ELECTRICAL DIAGRAM (ENGINE LINE) (2/3)
  • 1.11.28. ELECTRICAL DIAGRAM (ENGINE LINE) (3/3)
  • 1.11.29. ELECTRICAL DIAGRAM (FRAME LINE STANDARD) (1/3)
  • 1.11.30. ELECTRICAL DIAGRAM (FRAME LINE STANDARD) (2/3)
  • 1.11.31. ELECTRICAL DIAGRAM (FRAME LINE STANDARD) (3/3)
  • 1.11.32. ELECTRICAL DIAGRAM (FRAME LINE OPTIONAL) (1/3)
  • 1.11.33. ELECTRICAL DIAGRAM (FRAME LINE OPTIONAL) (2/3)
  • 1.11.34. ELECTRICAL DIAGRAM (FRAME LINE OPTIONAL) (3/3)
  • 1.11.35. ELECTRICAL DIAGRAM (CABIN LINE STANDARD) (1/5)
  • 1.11.36. ELECTRICAL DIAGRAM (CABIN LINE STANDARD) (2/5)
  • 1.11.37. ELECTRICAL DIAGRAM (CABIN LINE STANDARD) (3/5)
  • 1.11.38. ELECTRICAL DIAGRAM (CABIN LINE STANDARD) (4/5)
  • 1.11.39. ELECTRICAL DIAGRAM (CABIN LINE STANDARD) (5/5)
  • 1.11.40. ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (1/7)
  • 1.11.41. ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (2/7)
  • 1.11.42. ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (3/7)
  • 1.11.43. ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (4/7)
  • 1.11.44. ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (5/7)
  • 1.11.45. ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (6/7)
  • 1.11.46. ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (7/7)
  • 1.11.47. ELECTRICAL DIAGRAM (TOPCABIN LIGHT LINE STANDARD) (1/2)
  • 1.11.48. ELECTRICAL DIAGRAM (TOPCABIN LIGHT LINE STANDARD) (2/2)
  • 1.11.49. ELECTRICAL DIAGRAM (ENGINE LINE) (1/3)
  • 1.11.50. ELECTRICAL DIAGRAM (STANDARD)
  • 1.12. TESTING AND ADJUSTMENTS
  • 1.12.1. NORMAL OR STANDARD TECHNICAL DATA
  • 1.12.2. SPECIAL TOOLS
  • 1.12.3. CHECKING THE ENGINE SPEED
  • 1.12.4. ADJUSTMENT OF VALVE CLEARANCE (SK8185)
  • 1.12.5. ADJUSTMENT OF VALVE CLEARANCE (SK8205 turbo)
  • 1.12.6. MEASUREMENT OF THE COMPRESSION PRESSURE (SK8185)
  • 1.12.7. MEASUREMENT OF THE COMPRESSION PRESSURE (SK8205 turbo)
  • 1.12.8. CONTROL AND ADJUSTMENT OF THE FAN BELT TENSION
  • 1.12.9. CONTROL AND ADJUSTMENT OF THE INJECTION TIMING
  • 1.12.10. CHECKING ENGINE OIL PRESSURE
  • 1.12.11. ADJUSTING THE STROKE OF THE ACCELERATOR CABLES
  • 1.12.12. REGULATION OF PPC VALVES DRIVE PRESSURE
  • 1.12.13. ADJUSTMENT OF THE PPC VALVE CLEARANCES
  • 1.12.14. ADJUSTING THE POSITION OF THE SERVOCONTROL ENGAGEMENT SAFETY SENSOR
  • 1.12.15. TESTING AND ADJUSTMENT OF GEARING CHAIN TENSION
  • 1.12.16. CONTROL AND REGULATION OF THE PRESSURES IN THE HYDRAULIC CIRCUITS
  • 1.12.17. TESTING THE HYDRAULIC PUMP
  • 1.12.18. VALVE CALIBRATION
  • 1.12.19. CHECKING THE TRAVEL DEVIATION
  • 1.12.20. CONTROL VALVE
  • 1.12.21. CONTROL AND REGULATION OF THE SERVOCONTROL POWER SUPPLY
  • 1.12.22. ELIMINATION OF RESIDUAL PRESSURES PRESSURISATION OF THE TANK
  • 1.12.23. BLEEDING AIR FROM THE HYDRAULIC CIRCUITS
  • 1.13. REMOVAL AND INSTALLATION
  • 1.13.1. HOW TO READ THE MANUAL
  • 1.13.2. PRECAUTIONS TO BE TAKEN WHILE WORKING
  • 1.13.3. REMOVAL THE ENGINE HOOD
  • 1.13.4. INSTALLATION THE ENGINE HOOD
  • 1.13.5. TILTING THE CAB
  • 1.13.6. LOWERING THE CAB
  • 1.13.7. REMOVAL OF THE BATTERY
  • 1.13.8. INSTALLATION OF THE BATTERY
  • 1.13.9. REMOVAL OF THE STARTING MOTOR
  • 1.13.10. INSTALLATION OF THE STARTING MOTOR
  • 1.13.11. REMOVAL OF THE ALTERNATOR
  • 1.13.12. INSTALLATION OF THE ALTERNATOR
  • 1.13.13. REMOVAL OF THE MUFFLER (SK8185)
  • 1.13.14. INSTALLATION OF THE MUFFLER
  • 1.13.15. REMOVAL OF THE MUFFLER (SK8205 turbo)
  • 1.13.16. INSTALLATION OF THE MUFFLER
  • 1.13.17. REMOVAL OF TURBOCHARGER (SK8205 turbo)
  • 1.13.18. INSTALLATION OF TURBOCHARGER
  • 1.13.19. REMOVAL OF THE AIR INTAKE FILTER
  • 1.13.20. INSTALLATION OF AIR INTAKE FILTER
  • 1.13.21. REMOVAL OF THE VALVE COVER (SK8185)
  • 1.13.22. INSTALLATION OF THE VALVE COVER
  • 1.13.23. REMOVAL OF THE VALVE COVER (SK8205 turbo)
  • 1.13.24. INSTALLATION OF THE VALVE COVER
  • 1.13.25. REMOVAL OF THE NOZZLE HOLDER (SK8185)
  • 1.13.26. INSTALLATION OF THE NOZZLE HOLDER
  • 1.13.27. REMOVAL OF THE NOZZLE HOLDER (SK8205 turbo)
  • 1.13.28. INSTALLATION OF THE NOZZLE HOLDER
  • 1.13.29. REMOVAL OF INJECTION PUMP
  • 1.13.30. INSTALLATION OF INJECTION PUMP
  • 1.13.31. REMOVAL OF THE CYLINDER HEAD (SK8185)
  • 1.13.32. INSTALLATION OF THE CYLINDER HEAD (SK8185)
  • 1.13.33. REMOVAL OF THE CYLINDER HEAD (SK8205 turbo)
  • 1.13.34. INSTALLATION OF THE CYLINDER HEAD (SK8205 turbo)
  • 1.13.35. REMOVAL OF THE COOLANT LIQUID PUMP
  • 1.13.36. INSTALLATION OF THE COOLANT LIQUID PUMP
  • 1.13.37. REMOVAL OF THE RADIATOR GROUP
  • 1.13.38. INSTALLATION OF THE RADIATOR GROUP
  • 1.13.39. REMOVAL OF THE FUEL TANK
  • 1.13.40. INSTALLATION OF THE FUEL TANK
  • 1.13.41. REMOVAL OF THE CAB
  • 1.13.42. INSTALLATION OF THE CAB
  • 1.13.43. REMOVAL OF THE ENGINEPUMP GROUP
  • 1.13.44. INSTALLATION OF THE ENGINEPUMP GROUP
  • 1.13.45. REMOVAL OF THE COMPLETE HYDRAULIC PUMP
  • 1.13.46. INSTALLATION OF THE HYDRAULIC PUMP
  • 1.13.47. REMOVAL OF THE GEAR PUMP
  • 1.13.48. INSTALLATION OF THE GEAR PUMP
  • 1.13.49. REMOVAL OF ENGINEPUMP COUPLING
  • 1.13.50. INSTALLATION OF THE ENGINEPUMP COUPLING
  • 1.13.51. REMOVAL OF THE CONTROL VALVE
  • 1.13.52. INSTALLATION OF THE CONTROL VALVE
  • 1.13.53. REMOVAL OF PPC VALVES
  • 1.13.54. INSTALLATION OF THE PPC VALVES
  • 1.13.55. REMOVAL OF THE HEATING FAN
  • 1.13.56. INSTALLATION OF THE HEATING FAN
  • 1.13.57. REMOVAL OF THE HUB WHEEL
  • 1.13.58. INSTALLATION OF THE WHEEL HUB
  • 1.13.59. DISMANTLING THE HUB WHEEL
  • 1.13.60. ASSEMBLY OF THE HUB WHEEL
  • 1.13.61. REMOVAL OF THE FINAL DRIVE
  • 1.13.62. INSTALLATION OF THE FINAL DRIVE
  • 1.13.63. REMOVAL OF THE RAISING CYLINDER
  • 1.13.64. INSTALLATION OF THE RAISING CYLINDER
  • 1.13.65. REMOVAL OF THE BUCKET CYLINDER
  • 1.13.66. INSTALLATION OF THE BUCKET CYLINDER
  • 1.13.67. DISASSEMBLY OF THE WORK EQUIPMENT CYLINDERS
  • 1.13.68. ASSEMBLY OF THE WORK EQUIPMENT CYLINDERS
  • 1.13.69. REMOVAL OF THE COMPLETE WORKING EQUIPMENT
  • 1.13.70. INSTALLATION OF THE COMPLETE WORKING EQUIPMENT
  • 1.13.71. REMOVAL OF THE FULCRUM LEVER
  • 1.13.72. INSTALLATION OF THE FULCRUM LEVER
  • 1.13.73. REMOVAL OF THE LIFT LEVER
  • 1.13.74. INSTALLATION OF THE LIFT LEVER
  • 1.13.75. REMOVAL OF THE WORKING EQUIPMENT SUPPORT FRAME
  • 1.13.76. INSTALLATION OF THE WORKING EQUIPMENT SUPPORT FRAME
  • 1.14. STANDARD MAINTENANCE
  • 1.14.1. STANDARD MAINTENANCE
  • 1.14.2. CONTROL VALVE (SUPER HIGHFLOW VERSION)
  • 1.14.3. CONTROL VALVE (STANDARD)
  • 1.14.4. PPC VALVE
  • 1.14.5. PPC VALVE (STANDARD)
  • 1.14.6. PPC VALVE PATTERN CHANGE (OPTIONAL)
  • 1.14.7. PATTERN CHANGE VALVE (OPTIONAL)
  • 1.14.8. CYLINDERS
  • 1.14.9. WORKING EQUIPMENT
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