Komatsu WA1200-3 Wheel Loader Operation and Maintenance Manual PEN00308-03

Description

• Model List:
  • WA1200-3 Wheel Loader

• 1. COVER
• 2. FOREWORD
• 2.1. FOREWORD
• 2.2. SAFETY INFORMATION
• 2.3. INTRODUCTION
• 2.3.1. FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE
• 2.3.2. VISIBILITY FROM OPERATORS SEAT
• 2.4. NECESSARY INFORMATION
• 2.4.1. PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
• 2.4.2. ENGINE SERIAL NO. PLATE AND POSITION
• 2.4.3. POSITION OF SERVICE METER
• 2.4.4. TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
• 2.5. CONTENTS
• 3. SAFETY
• 3.1. SAFETY
• 3.2. SAFETY LABELS
• 3.2.1. LOCATION OF SAFETY LABELS
• 3.3. GENERAL PRECAUTIONS
• 3.4. PRECAUTIONS FOR OPERATION
• 3.4.1. STARTING ENGINE
• 3.4.2. OPERATION
• 3.4.3. TRANSPORTATION
• 3.4.4. BATTERY
• 3.4.5. TOWING
• 3.5. PRECAUTIONS FOR MAINTENANCE
• 3.6. PRECAUTIONS WITH TIRES
• 4. OPERATION
• 4.1. GENERAL VIEW
• 4.1.1. GENERAL VIEW OF MACHINE
• 4.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
• 4.2. EXPLANATION OF COMPONENTS
• 4.2.1. MACHINE MONITOR
• 4.2.2. SWITCHES
• 4.2.3. SWITCHES (MULTI MONITOR)
• 4.2.4. CONTROL LEVERS, PEDALS, KNOBS
• 4.2.5. CAB DOOR OPEN LOCK
• 4.2.6. TOOL BOX
• 4.2.7. FUSE
• 4.2.8. SLOW BLOW FUSE
• 4.2.9. LUNCH BOX TRAY
• 4.2.10. LOCATION OF FIRE EXTINGUISHER
• 4.2.11. POWER OUTLET
• 4.2.12. AM/FM RADIOCASSETTE STEREO
• 4.2.13. AIR CONDITIONER
• 4.2.14. PRECAUTIONS WHEN HANDLING ACCUMULATOR
• 4.3. OPERATION
• 4.3.1. CHECK BEFORE STARTING ENGINE, ADJUST
• 4.3.2. STARTING ENGINE
• 4.3.3. OPERATIONS AND CHECKS AFTER STARTING ENGINE
• 4.3.4. STOPPING ENGINE
• 4.3.5. CHECK AFTER STOPPING ENGINE
• 4.3.6. MOVING THE MACHINE (DIRECTIONAL, SPEED), STOPPING THE MACHINE
• 4.3.7. TURNING
• 4.3.8. OPERATION OF WORK EQUIPMENT
• 4.3.9. WORK POSSIBLE USING WHEEL LOADER
• 4.3.10. PRECAUTIONS FOR OPERATION
• 4.3.11. ADJUSTING WORK EQUIPMENT POSTURE
• 4.3.12. PARKING MACHINE
• 4.3.13. CHECKS AFTER COMPLETION OF OPERATION
• 4.3.14. LOCKING
• 4.3.15. HANDLING THE TIRES
• 4.3.16. OPERATION OF MULTI MONITOR
• 4.3.17. OPERATING AUTOGREASING SYSTEM
• 4.4. TRANSPORTATION
• 4.4.1. TRANSPORTATION PROCEDURE
• 4.4.2. LOADING, UNLOADING WORK
• 4.4.3. METHOD OF SECURING MACHINE
• 4.5. COLD WEATHER OPERATION
• 4.5.1. PRECAUTIONS FOR LOW TEMPERATURE
• 4.5.2. PRECAUTIONS AFTER COMPLETION OF WORK
• 4.5.3. AFTER COLD WEATHER
• 4.5.4. WARMINGUP OPERATION FOR STEERING HYDRAULIC CIRCUIT IN COLD WEATHER
• 4.6. LONGTERM STORAGE
• 4.6.1. BEFORE STORAGE
• 4.6.2. DURING STORAGE
• 4.6.3. AFTER STORAGE
• 4.7. TROUBLESHOOTING
• 4.7.1. WHEN MACHINE RUNS OUT OF FUEL
• 4.7.2. METHOD OF TOWING MACHINE
• 4.7.3. IF BATTERY IS DISCHARGED
• 4.7.4. OTHER TROUBLE
• 5. MAINTENANCE
• 5.1. GUIDES TO MAINTENANCE
• 5.2. OUTLINES OF SERVICE
• 5.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
• 5.2.2. OUTLINE OF ELECTRIC SYSTEM
• 5.3. WEAR PARTS
• 5.3.1. WEAR PARTS LIST
• 5.4. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
• 5.4.1. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
• 5.4.2. RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL
• 5.5. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
• 5.5.1. TORQUE LIST
• 5.6. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 5.6.1. SAFETY CRITICAL PARTS
• 5.7. MAINTENANCE SCHEDULE CHART
• 5.7.1. MAINTENANCE SCHEDULE CHART
• 5.8. SERVICE PROCEDURE
• 5.8.1. INITIAL 250 HOURS SERVICE
• 5.8.2. WHEN REQUIRED
• 5.8.3. CHECK BEFORE STARTING
• 5.8.4. EVERY 50 HOURS SERVICE
• 5.8.5. EVERY 100 HOURS SERVICE
• 5.8.6. EVERY 250 HOURS SERVICE
• 5.8.7. EVERY 500 HOURS SERVICE
• 5.8.8. EVERY 1000 HOURS SERVICE
• 5.8.9. EVERY 1500 HOURS SERVICE
• 5.8.10. EVERY 2000 HOURS SERVICE
• 5.8.11. EVERY 10000 HOURS SERVICE
• 6. SPECIFICATIONS
• 6.1. SPECIFICATIONS
• 7. ATTACHMENTS, OPTIONS
• 7.1. SELECTING BUCKET AND TIRES
• 7.2. STARTING IN COLD AREAS
• 7.2.1. ELECTRIC HEATER
• 7.3. HANDLING BATTERY DISCONNECTOR SWITCH
• 7.3.1. EXPLANATION OF COMPONENT
• 7.3.2. HANDLING
• 7.4. SERVICE CENTER
• 7.5. EMERGENCY ENGINE STOP SWITCH
• 7.6. CENTRALIZED BREATHER
• 7.7. HYDRAULIC OIL LEVEL WARNING DISPLAY
• 7.8. HANDLING MACHINE EQUIPPED WITH TRAINER SEAT
• 7.8.1. GENERAL VIEW OF CONTROLS AND GAUGES
• 7.8.2. CONTROL LEVERS, PEDALS, KNOBS
• 7.8.3. HANDLING TRAINER SEAT
• 7.8.4. WHEN REQUIRED
• 8. INDEX