Komatsu WA200-1 Wheel Loader Shop Manual SEBM0418C102
Komatsu WA200-1 Wheel Loader Shop Manual SEBM0418C102 - Image 2
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Komatsu WA200-1 Wheel Loader Shop Manual SEBM0418C102 - Image 5

Komatsu WA200-1 Wheel Loader Shop Manual SEBM0418C102

$50.00

  • Type Of Manual: Shop Manual
  • Manual ID: SEBM0418C102
  • Format: PDF
  • Size: 40.8MB
  • Number of Pages: 449
Category:

Description

  • Model List:

    • WA200-1 Wheel Loader
  • 1. COVER
  • 2. CONTENTS
  • 3. ENGINE
  • 3.1. TESTING AND ADJUSTING
  • 3.1.1. STANDARD VALUE TABLE
  • 3.1.2. TOOL LIST FOR TESTING AND ADJUSTING
  • 3.1.3. ADJUSTING VALVE CLEARANCE
  • 3.1.4. MEASURING COMPRESSION PRESSURE
  • 3.1.5. TESTING AND ADJUSTING FUEL INJECTION TIMING
  • 3.1.6. MEASURING ENGINE OIL PRESSURE AND TEMPERATURE
  • 3.1.7. MEASURING BLOWBY PRESSURE
  • 3.1.8. TESTING AND ADJUSTING FAN BELT TENSION
  • 3.1.9. MEASURING EXHAUST GAS COLOR
  • 3.1.10. MEASURING OPERATING FORCE AND OPERATING ANGLE OF ACCELERATOR PEDAL
  • 3.2. DISASSEMBLY AND ASSEMBLY
  • 3.2.1. ENGINE OIL COOLER
  • 3.2.1.1. REMOVAL
  • 3.2.1.2. INSTALLATION
  • 3.2.2. FUEL INJECTION PUMP
  • 3.3. STRUCTURE AND FUNCTION
  • 3.3.1. GENERAL
  • 3.3.2. HYDRAULIC CIRCUIT FOR POWER TRAIN
  • 3.3.3. HYDRAULIC CIRCUIT DIAGRAM FOR POWER TRAIN
  • 3.3.4. TORQUE CONVERTER AND TRANSMISSION PIPING
  • 3.3.5. TORQUE CONVERTER CHARGING PUMP
  • 3.3.6. TORQUE CONVERTER
  • 3.3.7. TORQUE CONVERTER OIL FILTER
  • 3.3.8. TORQUE CONVERTER OIL COOLER
  • 3.3.9. TORQUE CONVERTER REGULATOR VALVE
  • 3.3.10. TORQFLOW TRANSMISSION
  • 3.3.10.1. CLUTCH PACK
  • 3.3.11. TRANSMISSION CONTROL VALVE
  • 3.3.11.1. SELECTOR VALVE
  • 3.3.11.2. UPPER VALVE
  • 3.3.11.3. LOWER VALVE
  • 3.3.11.4. PILOT REDUCING VALVE
  • 3.3.11.5. PRIORITY VALVE, RELIEF VALVE
  • 3.3.11.6. MODULATING RELIEF VALVE
  • 3.3.11.7. MODULATING RELIEF VALVE, ACCUMULATOR VALVE, QUICK RETURN VALVE
  • 3.4. TESTING AND ADJUSTING
  • 3.4.1. STANDARD VALUE TABLE
  • 3.4.2. TOOL LIST FOR TESTING AND ADJUSTING
  • 3.4.3. MEASURING ENGINE STALL SPEED
  • 3.4.4. MEASURING OIL PRESSURE OF TORQUE CONVERTER AND TRANSMISSION
  • 3.4.5. MEASURING SHIFT LEVER
  • 3.4.6. MEASURING VALVE SPOOL OPERATING FORCE AND TRAVEL
  • 3.4.7. TIRE AND WHEEL
  • 3.4.8. TROUBLESHOOTING
  • 3.4.8.1. PRECAUTIONS WHEN TROUBLESHOOTING
  • 3.4.8.2. METHOD OF READING TROUBLESHOOTING TABLE
  • 3.4.8.3. PREVENTING RECURRENCE OF TROUBLE
  • 3.4.8.4. TROUBLESHOOTING TABLE
  • 3.5. DISASSEMBLY AND ASSEMBLY
  • 3.5.1. TORQUE CONVERTER CHARGING PUMP
  • 3.5.1.1. REMOVAL
  • 3.5.1.2. INSTALLATION
  • 3.5.2. TORQUE CONVERTER, TRANSMISSION
  • 3.5.2.1. REMOVAL
  • 3.5.2.2. INSTALLATION
  • 3.5.3. TORQUE CONVERTER
  • 3.5.4. TRANSMISSION CONTROL VALVE
  • 3.5.4.1. REMOVAL
  • 3.5.4.2. INSTALLATION
  • 3.5.4.3. DISASSEMBLY
  • 3.5.4.4. ASSEMBLY
  • 3.5.5. MECHANICAL VALVE
  • 3.6. MAINTENANCE STANDARD
  • 3.6.1. TRANSMISSION AND ENGINE MOUNT
  • 3.6.2. TORQUE CONVERTER CHARGING PUMP
  • 3.6.3. TORQUE CONVERTER
  • 3.6.4. TORQUE CONVERTER REGULATOR VALVE
  • 3.6.5. TRANSMISSION
  • 3.6.6. TRANSMISSION CLUTCH ASSEMBLY
  • 3.6.7. TRANSMISSION CONTROL VALVE
  • 4. STEERING SYSTEM
  • 4.1. STRUCTURE AND FUNCTION
  • 4.1.1. GENERAL
  • 4.1.2. HYDRAULIC CIRCUIT FOR STEERING
  • 4.1.2.1. HYDRAULIC CIRCUIT DIAGRAM FOR STEERING
  • 4.1.2.2. OPERATION OF STEERING VALVE
  • 4.1.3. TWOWAY RESTRICTOR VALVE
  • 4.1.4. STEERING VALVE
  • 4.1.4.1. STEERING RELIEF VALVE
  • 4.1.4.2. SAFETY VALVE (WITH SUCTION VALVE)
  • 4.1.4.3. OPERATION OF DEMAND VALVE
  • 4.1.5. STEERING COLUMN AND GEAR BOX
  • 4.1.6. STEERING LINKAGE
  • 4.1.7. STEERING CYLINDER
  • 4.1.8. CENTER HINGE PIN
  • 4.2. TESTING AND ADJUSTING
  • 4.2.1. STANDARD VALUE TABLE
  • 4.2.2. TOOL LIST FOR TESTING AND ADJUSTING
  • 4.2.3. MEASURING STEERING WHEEL PLAY
  • 4.2.4. MEASURING OPERATING FORCE OF STEERING WHEEL
  • 4.2.5. OPERATING TIME OF STEERING WHEEL
  • 4.2.6. TESTING STEERING LINKAGE
  • 4.2.7. ADJUSTING STEERING LINKAGE
  • 4.2.8. STEERING OIL PRESSURE
  • 4.2.9. TROUBLESHOOTING
  • 4.2.9.1. TROUBLESHOOTING TABLE
  • 4.3. DISASSEMBLY AND ASSEMBLY
  • 4.3.1. STEERING GEAR BOX
  • 4.3.2. STEERING CYLINDER
  • 4.3.2.1. REMOVAL
  • 4.3.2.2. INSTALLATION
  • 4.3.2.3. DISASSEMBLY
  • 4.3.2.4. ASSEMBLY
  • 4.3.3. CENTER HINGE PIN
  • 4.3.3.1. REMOVAL
  • 4.3.3.2. INSTALLATION
  • 4.4. MAINTENANCE STANDARD
  • 4.4.1. STEERING VALVE
  • 4.4.2. STEERING CYLINDER MOUNT
  • 4.4.3. STEERING CYLINDER
  • 4.4.4. STEERING LINKAGE
  • 4.4.5. CENTER HINGE PIN
  • 4.4.6. STEERING COLUMN AND GEAR BOX
  • 5. BRAKE SYSTEM
  • 5.1. STRUCTURE AND FUNCTION
  • 5.1.1. GENERAL
  • 5.1.2. POWER MASTER CYLINDER
  • 5.1.3. BRAKE
  • 5.1.4. PARKING BRAKE
  • 5.1.4.1. OPERATION OF PARKING BRAKE
  • 5.1.4.2. BRAKE CALIPER
  • 5.2. TESTING AND ADJUSTING
  • 5.2.1. STANDARD VALUE TABLE
  • 5.2.2. TOOL LIST FOR TESTING AND ADJUSTING
  • 5.2.3. MEASURING BRAKE PEDAL
  • 5.2.4. TESTING AND ADJUSTING BRAKE PEDAL LINKAGE
  • 5.2.5. CHECKING BRAKE PERFORMANCE
  • 5.2.6. CHECKING BRAKE OIL PRESSURE
  • 5.2.7. MEASURING WEAR OF BRAKE DISC
  • 5.2.8. AIR BLEEDING FROM BRAKE CIRCUIT
  • 5.2.9. CHECKING PARKING BRAKE PERFORMANCE
  • 5.2.10. CHECKING AND ADJUSTING PARKING BRAKE
  • 5.2.11. MEASURING CLEARANCE OF PARKING BRAKE
  • 5.2.12. TROUBLESHOOTING
  • 5.2.12.1. TROUBLESHOOTING TABLE
  • 5.3. DISASSEMBLY AND ASSEMBLY
  • 5.3.1. POWER MASTER CYLINDER
  • 5.3.2. PARKING BRAKE PAD
  • 5.3.2.1. REMOVAL
  • 5.3.2.2. INSTALLATION
  • 5.4. MAINTENANCE STANDARD
  • 5.4.1. POWER MASTER CYLINDER
  • 5.4.2. BRAKE
  • 5.4.3. PARKING BRAKE
  • 6. WORK EQUIPMENT SYSTEM
  • 6.1. STRUCTURE AND FUNCTION
  • 6.1.1. GENERAL
  • 6.1.2. HYDRAULIC CIRCUIT
  • 6.1.3. HYDRAULIC CIRCUIT DIAGRAM
  • 6.1.4. BUCKET LINKAGE
  • 6.1.5. BUCKET POSITIONER AND BOOM KICKOUT
  • 6.1.6. HYDRAULIC TANK
  • 6.1.6.1. OIL FILTER BYPASS VALVE
  • 6.1.6.2. BREATHER
  • 6.1.7. MAIN CONTROL VALVE
  • 6.1.7.1. RELIEF VALVE
  • 6.1.7.2. SAFETY VALVE (WITH SUCTION VALVE)
  • 6.1.7.3. SUCTION VALVE
  • 6.1.8. HYDRAULIC CYLINDER
  • 6.1.9. HYDRAULIC AND STEERING PUMP
  • 6.2. TESTING AND ADJUSTING
  • 6.2.1. STANDARD VALUE TABLE
  • 6.2.2. TOOL LIST FOR TESTING AND ADJUSTING
  • 6.2.3. MEASURING DUMP AND LIFT CONTROL LEVERS
  • 6.2.4. ADJUSTING DUMP AND LIFT CONTROL LEVERS
  • 6.2.5. MEASURING THE DUMP AND LIFT CONTROL VALVE SPOOL TRAVEL
  • 6.2.6. MEASURING HYDRAULIC PRESSURE
  • 6.2.7. MEASURING LIFT ARM AND BUCKET
  • 6.2.8. MEASURING HYDRAULIC DRIFT OF LIFT ARM AND BUCKET
  • 6.2.9. ADJUSTING BUCKET POSITIONER
  • 6.2.10. ADJUSTING BOOM KICKOUT (OPTION)
  • 6.2.11. TROUBLESHOOTING
  • 6.2.11.1. TROUBLESHOOTING TABLE
  • 6.3. DISASSEMBLY AND ASSEMBLY
  • 6.3.1. HYDRAULIC TANK
  • 6.3.1.1. REMOVAL
  • 6.3.1.2. INSTALLATION
  • 6.3.2. HYDRAULIC FILTER
  • 6.3.2.1. REMOVAL
  • 6.3.2.2. INSTALLATION
  • 6.3.3. HYDRAULIC, STEERING PUMP
  • 6.3.3.1. REMOVAL
  • 6.3.3.2. INSTALLATION
  • 6.3.4. MAIN CONTROL VALVE
  • 6.3.5. WORK EQUIPMENT
  • 6.4. MAINTENANCE STANDARD
  • 6.4.1. MAIN CONTROL VALVE
  • 6.4.2. DUMP CYLINDER
  • 6.4.3. LIFT CYLINDER
  • 6.4.4. BUCKET LINKAGE
  • 6.4.5. BUCKET POSITIONER AND BOOM KICKOUT
  • 6.4.6. BUCKET
  • 6.4.7. HYDRAULIC AND STEERING PUMP
  • 7. ELECTRIC AND ELECTRONIC SYSTEM
  • 7.1. STRUCTURE AND FUNCTION
  • 7.1.1. CONTACT SWITCH
  • 7.1.2. WIRING DIAGRAM
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