Komatsu WA200-5L, WA200PT-5L Wheel Loader Shop Manual CEBM013003

Description

• Model List:
  • WA200-5L Wheel Loader
  • WA200PT-5L Wheel Loader

• 0.1. GENERAL
• 0.2. HOW TO READ THE SHOP MANUAL
• 0.3. HOISTING INSTRUCTIONS
• 0.4. COATING MATERIALS
• 0.5. STANDARD TIGHTENING TORQUE
• 0.6. ELECTRIC WIRE CODE
• 0.7. CONVERSION TABLES
• 1. GENERAL
• 1.1. GENERAL ASSEMBLY DRAWINGS
• 1.2. SPECIFICATIONS
• 1.3. WEIGHT TABLE
• 1.4. FLUID USE ACCORDING TO AMBIENT TEMPERATURE
• 2. STRUCTURE AND FUNCTION
• 2.1. ENGINE AND DRIVE SYSTEM MOUNTING
• 2.2. DRIVE SYSTEM DAMPER
• 2.3. COOLING SYSTEM
• 2.4. REVERSING FAN SYSTEM
• 2.5. REVERSING FAN MANIFOLD
• 2.6. PROPORTIONAL RELIEF VALVE
• 2.7. POSITION, 4WAY SPOOL VALVE
• 2.8. FAN CONTROLLER
• 2.9. POWER TRAIN
• 2.10. POWER TRAIN SYSTEM DIAGRAM
• 2.11. DRIVE SHAFT
• 2.12. HST HYDRAULIC PIPING DIAGRAM
• 2.13. HST PUMP
• 2.14. TRANSFER
• 2.15. CLUTCH SOLENOID VALVE
• 2.16. AXLE
• 2.17. DIFFERENTIAL
• 2.18. LIMITED SLIP DIFFENTIAL
• 2.19. FINAL DRIVE
• 2.20. AXLE MOUNTING AND CENTER HINGE PIN
• 2.21. STEERING PIPING SYSTEM
• 2.22. STEERING COLUMN
• 2.23. PRIORITY VALVE
• 2.24. ORBITROLL VALVE
• 2.25. WAY RESTRICTOR VALVE
• 2.26. CUSHION VALVE
• 2.27. STEERING CYLINDER
• 2.28. EMERGENCY STEERING PIPING
• 2.29. EMERGENCY STEERING VALVE
• 2.30. BRAKE PIPING
• 2.31. BRAKE VALVE
• 2.32. CHARGE VALVE
• 2.33. BRAKE ACCUMULATOR
• 2.34. SLACK ADJUSTER
• 2.35. BRAKE
• 2.36. PARKING BRAKE CONTROL
• 2.37. PARKING BRAKE
• 2.38. HYDRAULIC PIPING
• 2.39. WORK EQUIPMENT LEVER LINKAGE
• 2.40. HYDRAULIC TANK
• 2.41. GEAR PUMP UNIT
• 2.42. PPC CIRCUIT ACCUMULATOR
• 2.43. LOCK VALVE
• 2.44. BYPASS VALVE
• 2.45. QUICK COUPLER SOLENOID VALVE
• 2.46. VALVE
• 2.47. ECSS ACCUMULATOR
• 2.48. HYDRAULIC PIPING OF COOLING SYSTEM
• 2.49. COOLING FAN MOTOR
• 2.50. WORK EQUIPMENT CONTROL VALVE
• 2.51. WORK EQUIPMENT PPC VALVE
• 2.52. ATTACHMENT PPC VALVE
• 2.53. WORK EQUIPMENT LINKAGE
• 2.54. BUCKET
• 2.55. CONTROL FOR BUCKET AND BOOM
• 2.56. WORK EQUIPMENT CYLINDER
• 2.57. AIR CONDITIONER
• 2.58. MACHINE MONITORING SYSTEM
• 2.59. MACHINE MONITOR
• 2.60. ELECTRICAL SYSTEM (HST CONTROLLER SYSTEM)
• 2.61. HST CONTROLLER
• 2.62. DIRECTIONAL SELECTOR SWITCH
• 2.63. ENGINE STARTING CIRCUIT
• 2.64. ENGINE STOP CIRCUIT
• 2.65. PREHEATING CIRCUIT (AUTOMATIC PREHEAT SYSTEM)
• 2.66. PARKING BRAKE CIRCUIT
• 2.67. ELECTRONICALLY CONTROLLED SUSPENSION SYSTEM
• 2.68. COUPLER PLUNGER CONTROL SYSTEM
• 2.69. SENSORS
• 3. TESTING, ADJUSTING AND TROUBLESHOOTING
• 3.1. STANDARD VALUE TABLE
• 3.2. SPECIAL TOOLS
• 3.3. TADAPTER PROCEDURES AND KITS
• 3.4. ENGINE COMPONENTS
• 3.5. MEASURING, OPERATING FORCE OF ACCELERATOR PEDAL
• 3.6. ADJUSTING ENGINE STOP SOLENOID
• 3.7. ADJUSTING ENGINE SPEED SENSOR
• 3.8. REFRIGERENT COMPRESSOR BELT
• 3.9. MEASURING DIRECTIONAL LEVER
• 3.10. HST OIL PRESSURE
• 3.11. MEASURING CLUTCH CONTROL PRESSURE
• 3.12. STEERING WHEEL
• 3.13. STEERING OIL PRESSURE
• 3.14. HYDRAULIC FAN
• 3.15. MEASURING BRAKE PEDAL
• 3.16. BRAKE PEDAL LINKAGE
• 3.17. MEASURING BRAKE PERFORMANCE
• 3.18. ACCUMULATOR CHARGE PRESSURE
• 3.19. MEASURING BRAKE OIL PRESSURE
• 3.20. MEASURING WEAR ON BRAKE DISC
• 3.21. BLEEDING AIR FROM BRAKE CIRCUIT
• 3.22. PARKING BRAKE PERFORMANCE
• 3.23. PARKING BRAKE LINKAGE
• 3.24. WORK EQUIPMENT CONTROL LEVER
• 3.25. WORK EQUIPMENT PRESSURE
• 3.26. WORK EQUIPMENT PPC OIL PRESSURE
• 3.27. RELEASING REMAINING PRESSURE IN HYDRAULIC CIRCUIT
• 3.28. BUCKET POSITIONER
• 3.29. BOOM KICKOUT
• 3.30. CHECKING PROXIMITY SWITCH
• 3.31. CONNECTING TADAPTER TO HST CONTROLLER
• 3.32. SPECIAL FUNCTIONS OF MACHINE MONITOR
• 3.33. FLOW OF MODES AND FUNCTIONS
• 3.34. PM CLINIC INSPECTION CHART
• 3.35. TROUBLESHOOTING (GENERAL)
• 3.36. TROUBLESHOOTING OF HST CONTROLLER SYSTEM (HST MODE)
• 3.37. TROUBLESHOOTING OF MONITOR SYSTEM (MON MODE)
• 3.38. TROUBLESHOOTING OF ELECTRICAL SYSTEM (E MODE)
• 3.39. TROUBLESHOOTING OF HYDRAULIC AND MECHANICAL SYSTEM (H MODE)
• 3.40. TROUBLESHOOTING OF ENGINE SYSTEM (S MODE)
• 4. DISASSEMBLY AND ASSEMBLY
• 4.1. HOW TO READ THIS MANUAL
• 4.2. PRECAUTIONS WHEN PERFORMING OPERATION
• 4.3. SPECIAL TOOL LIST
• 4.4. SKETCHES OF SPECIAL TOOLS
• 4.5. FUEL INJECTION PUMP ASSEMBLY
• 4.6. NOZZLE HOLDER ASSEMBLY
• 4.7. CYLINDER HEAD ASSEMBLY
• 4.8. ENGINE ASSEMBLY
• 4.9. RADIATOR ASSEMBLY
• 4.10. AIR AFTERCOOLER
• 4.11. HYDRAULIC OIL COOLER
• 4.12. COOLING FAN AND FAN MOTOR
• 4.13. TRANSFER ASSEMBLY
• 4.14. PARKING BRAKE ASSEMBLY
• 4.15. FRONT AXLE ASSEMBLY
• 4.16. REAR AXLE ASSEMBLY
• 4.17. AXLE HOUSING ASSEMBLY
• 4.18. DIFFERENTIAL ASSEMBLY
• 4.19. HST PUMP AND 4GEAR PUMP ASSEMBLY
• 4.20. HST PUMP ASSEMBLY
• 4.21. HST MOTOR 1 ASSEMBLY
• 4.22. HST MOTOR 2 ASSEMBLY
• 4.23. HST MOTOR ASSEMBLY
• 4.24. WORK EQUIPMENT CONTROL VALVE ASSEMBLY
• 4.25. TRAVEL DAMPER VALVE ASSEMBLY
• 4.26. HYDRAULIC CYLINDER ASSEMBLY
• 4.27. OPERATORS CAB ASSEMBLY
• 4.28. OPERATORS CAB GLASS
• 4.29. CENTER HINGE PIN
• 4.30. COUNTERWEIGHT
• 4.31. AIR CONDITIONER UNIT ASSEMBLY
• 4.32. AIR CONDITIONER COMPRESSOR ASSEMBLY
• 4.33. MONITOR PANEL
• 5. OTHERS
• 5.1. HYDRAULIC CIRCUIT DIAGRAM
• 5.2. ELECTRICAL CIRCUIT DIAGRAM
• 6. PROPOSAL FOR MANUAL OR CSS REVISION