Komatsu WA500-1LC Wheel Loader Shop Manual CEBMW25050
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Komatsu WA500-1LC Wheel Loader Shop Manual CEBMW25050 - Image 5

Komatsu WA500-1LC Wheel Loader Shop Manual CEBMW25050

$50.00

  • Type Of Manual: Shop Manual
  • Manual ID: CEBMW25050
  • Format: PDF
  • Size: 59.3MB
  • Number of Pages: 959
Category:

Description

  • Model List:

    • WA500-1LC Wheel Loader
  • 1. MAIN MENU
  • 2. CONTENTS
  • 3. ENGINE
  • 3.1. TESTING AND ADJUSTING
  • 3.1.1. STANDARD VALUE TABLE
  • 3.1.2. TOOL LIST FOR ENGINE
  • 3.1.3. MEASURING ENGINE STALL SPEED
  • 3.1.4. VALVE CLEARANCE
  • 3.1.5. VALVE AND FIXED INJECTORS
  • 3.1.6. BLOWBY PRESSURE
  • 3.1.7. ALTERNATOR FAN BELT
  • 3.1.8. EXHAUST GAS COLOR
  • 3.1.9. OIL PRESSURE
  • 3.1.10. OIL TEMPERATURE
  • 3.1.11. ACCELERATOR PEDAL
  • 3.2. DISASSEMBLY AND ASSEMBLY
  • 3.2.1. STARTING MOTOR ASSEMBLY
  • 3.2.2. ALTERNATOR ASSEMBLY
  • 3.2.3. OIL COOLER ASSEMBLY
  • 3.2.4. FUEL PUMP ASSEMBLY
  • 3.2.5. WATER PUMP ASSEMBLY
  • 3.2.6. INJECTOR ASSEMBLY
  • 3.2.7. TURBOCHARGER ASSEMBLY
  • 3.2.8. AFTERCOOLER ASSEMBLY
  • 3.2.9. AIR COMPRESSOR ASSEMBLY
  • 3.2.10. CYLINDER HEAD ASSEMBLY
  • 3.2.11. RADIATOR ASSEMBLY
  • 3.2.12. ENGINE
  • 3.2.13. DAMPER ASSEMBLY
  • 3.2.14. FUEL TANK ASSEMBLY
  • 3.3. MAINTENANCE STANDARD
  • 3.3.1. ENGINE MOUNT
  • 4. POWER TRAIN
  • 4.1. STRUCTURE AND FUNCTION
  • 4.1.1. GENERAL
  • 4.1.2. DAMPER
  • 4.1.3. TORQUE CONVERTER AND TRANSMISSION PIPING
  • 4.1.4. RADIATOR AND OIL COOLER
  • 4.1.5. TORQUE CONVERTER AND PTO
  • 4.1.6. TORQUE CONVERTER OIL FILTER
  • 4.1.7. TRANSMISSION
  • 4.1.8. TRANSMISSION CONTROL VALVE
  • 4.1.9. TRANSMISSION SOLENOID VALVE
  • 4.1.10. TRANSMISSION PILOT OIL FILTER
  • 4.1.11. FINAL DRIVE
  • 4.1.12. AXLE MOUNT
  • 4.1.13. TIRE AND WHEEL
  • 4.2. TESTING AND ADJUSTING
  • 4.2.1. STANDARD VALUE TABLE
  • 4.2.2. TOOL LIST FOR TESTING AND ADJUSTING
  • 4.2.3. MEASURING OIL PRESSURE OF TORQUE CONVERTER AND TRANSMISSION
  • 4.2.4. MEASURING SHIFT LEVER
  • 4.2.5. METHOD FOR OPERATION OF EMERGENCY MANUAL SPOOL
  • 4.2.6. TIRE AND WHEEL
  • 4.2.7. TROUBLESHOOTING
  • 4.3. DISASSEMBLY AND ASSEMBLY
  • 4.3.1. TORQUE CONVERTER CHARGING AND PPC PUMP
  • 4.3.2. TORQUE CONVERTER AND TRANSMISSION
  • 4.3.3. TORQUE CONVERTER ASSEMBLY
  • 4.3.4. TRANSMISSION ASSEMBLY
  • 4.3.5. TRANSFER CASE ASSEMBLY
  • 4.3.6. TRANSMISSION CONTROL VALVE
  • 4.3.7. CENTER SUPPORT
  • 4.3.8. FRONT DIFFERENTIAL
  • 4.3.9. REAR AXLE
  • 4.3.10. REAR DIFFERENTIAL
  • 4.3.11. DIFFERENTIAL GEAR ASSEMBLY
  • 4.3.12. FINAL DRIVE
  • 4.4. MAINTENANCE STANDARD
  • 4.4.1. TRANSMISSION MOUNT
  • 4.4.2. TORQUE CONVERTER CHARGING PUMP
  • 4.4.3. DAMPER
  • 4.4.4. TORQUE CONVERTER AND PTO
  • 4.4.5. TRANSMISSION
  • 4.4.6. TRANSMISSION CONTROL VALVE
  • 5. STEERING SYSTEM
  • 5.1. STRUCTURE AND FUNCTION
  • 5.1.1. CENTER HINGE PIN
  • 5.1.2. STEERING PIPING
  • 5.1.3. STEERING CIRCUIT DIAGRAM
  • 5.1.4. STEERING COLUMN AND GEAR BOX
  • 5.1.5. STEERING LINKAGE
  • 5.1.6. STEERING CONTROL SYSTEM
  • 5.1.7. TWOWAY RESTRICTOR VALVE
  • 5.2. TESTING AND ADJUSTING
  • 5.2.1. STANDARD VALUE TABLE
  • 5.2.2. TOOL LIST FOR TESTING AND ADJUSTMENT
  • 5.2.3. MEASURING STEERING WHEEL PLAY
  • 5.2.4. MEASURING OPERATING FORCE OF STEERING WHEEL
  • 5.2.5. OPERATING TIME OF STEERING WHEEL
  • 5.2.6. STEERING OIL PRESSURE
  • 5.2.7. STEERING LINKAGE
  • 5.2.8. TROUBLESHOOTING TABLE
  • 5.3. DISASSEMBLY AND ASSEMBLY
  • 5.3.1. STEERING GEAR
  • 5.3.2. STEERING GEAR BOX
  • 5.3.3. STEERING AND PPC PUMP
  • 5.3.4. STEERING VALVE
  • 5.3.5. STEERING CYLINDER
  • 5.3.6. CENTER HINGE PIN
  • 5.4. MAINTENANCE STANDARD
  • 5.4.1. CENTER HINGE PIN
  • 5.4.2. STEERING LINKAGE AND STEERING COLUMN
  • 5.4.3. STEERING GEAR BOX
  • 5.4.4. STEERING PUMP
  • 5.4.5. STEERING CYLINDER MOUNT
  • 6. BRAKE AND AIR SYSTEM
  • 6.1. STRUCTURE AND FUNCTION
  • 6.1.1. GENERAL
  • 6.1.2. BRAKE AND AIR PIPING
  • 6.1.3. BRAKE AND AIR CIRCUIT SYSTEM
  • 6.1.4. AIR TANK
  • 6.1.5. SAFETY VALVE
  • 6.1.6. BRAKE VALVE
  • 6.1.7. PARKING BRAKE SOLENOID VALVE
  • 6.1.8. SPRING CYLINDER
  • 6.1.9. BRAKE CALIPER
  • 6.2. TESTING AND ADJUSTING
  • 6.2.1. STANDARD VALUE TABLE
  • 6.2.2. TOOL LIST
  • 6.2.3. MEASURING BRAKE PEDAL
  • 6.2.4. MEASURING AIR PRESSURE
  • 6.2.5. BRAKE PERFORMANCE
  • 6.2.6. CHECKING BRAKE OIL PRESSURE
  • 6.2.7. MEASURING WEAR OF BRAKE DISC
  • 6.2.8. AIR BLEEDING FROM BRAKE LINE
  • 6.2.9. PARKING BRAKE PERFORMANCE
  • 6.2.10. CHECKING AND ADJUSTING PARKING BRAKE
  • 6.2.11. TROUBLESHOOTING
  • 6.3. DISASSEMBLY AND ASSEMBLY
  • 6.3.1. BRAKE VALVE
  • 6.3.2. BRAKE CHAMBER
  • 6.3.3. SLACK ADJUSTER
  • 6.3.4. BRAKE ASSEMBLY
  • 6.3.5. SPRING CYLINDER
  • 6.3.6. PARKING BRAKE
  • 6.3.7. PARKING BRAKE PAD
  • 6.4. MAINTENANCE STANDARD
  • 6.4.1. SPRING CYLINDER
  • 7. WORK EQUIPMENT SYSTEM
  • 7.1. STRUCTURE AND FUNCTION
  • 7.1.1. GENERAL
  • 7.1.2. HYDRAULIC PIPING
  • 7.1.3. HYDRAULIC CIRCUIT
  • 7.1.4. HYDRAULIC TANK
  • 7.1.5. PROPORTIONAL PRESSURE CONTROL VALVE (PPC VALVE)
  • 7.1.6. MAIN CONTROL VALVE
  • 7.1.7. ACCUMULATOR
  • 7.1.8. OPERATION OF MAIN CONTROL VALVE
  • 7.1.9. BUCKET LINKAGE
  • 7.1.10. BUCKET
  • 7.1.11. BUCKET POSITIONER AND BOOM KICKOUT
  • 7.1.12. WORK EQUIPMENT LEVER LINKAGE
  • 7.2. TESTING AND ADJUSTING
  • 7.2.1. STANDARD VALUE TABLE
  • 7.2.2. TOOL LIST
  • 7.2.3. EMERGENCY MANUAL SPOOL METHOD FOR OPERATION
  • 7.2.4. DUMP AND LIFT CONTROL LEVERS
  • 7.2.5. HYDRAULIC CIRCUIT FLUSHING
  • 7.2.6. PPC RELIEF VALVE
  • 7.2.7. WORK EQUIPMENT RELIEF VALVE
  • 7.2.8. BUCKET POSITIONER
  • 7.2.9. BOOM KICKOUT
  • 7.2.10. TROUBLESHOOTING
  • 7.3. DISASSEMBLY AND ASSEMBLY
  • 7.3.1. HYDRAULIC TANK
  • 7.3.2. HYDRAULIC FILTER
  • 7.3.3. WORK EQUIPMENT PUMP
  • 7.3.4. SWITCH PUMP
  • 7.3.5. PPC VALVE ASSEMBLY
  • 7.3.6. MAIN CONTROL VALVE
  • 7.3.7. LIFT AND DUMP CYLINDERS
  • 7.4. MAINTENANCE STANDARD
  • 7.4.1. BUCKET LINKAGE
  • 7.4.2. BUCKET POSITIONER AND BOOM KICKOUT
  • 7.4.3. BUCKET
  • 8. ELECTRIC AND ELECTRONIC SYSTEM
  • 8.1. STRUCTURE AND FUNCTION
  • 8.1.1. ELECTRICAL WIRING DIAGRAM
  • 8.1.2. ENGINE STARTING CIRCUIT
  • 8.1.3. ENGINE STOP CIRCUIT
  • 8.1.4. ELECTRICAL TRANSMISSION CONTROL
  • 8.1.5. ELECTRICAL PARKING BRAKE CONTROL
  • 8.1.6. BUCKET POSITIONER AND BOOM KICKOUT
  • 8.1.7. PROXIMITY SWITCH
  • 8.1.8. AIR GAUGE CIRCUIT DIAGRAM
  • 8.1.9. ELECTRONIC VEHICLE MONITORING SYSTEM (RIMS)
  • 8.1.10. SENSORS
  • 8.2. TESTING AND ADJUSTING
  • 8.2.1. STANDARD VALUE TABLE FOR ELECTRICAL SYSTEM
  • 8.2.2. MACHINE MONITOR (SPEEDOMETER MODULE)
  • 8.2.3. TROUBLESHOOTING
  • 8.2.4. TROUBLESHOOTING CHART FOR ELECTRIC SYSTEM
  • 8.2.5. TROUBLESHOOTING CHART FOR ELECTRONIC VEHICLE MONITORING SYSTEM
  • 8.3. DISASSEMBLY AND ASSEMBLY
  • 8.3.1. MACHINE MONITOR
  • 9. OTHERS
  • 9.1. AIR CONDITIONER STRUCTURE AND FUNCTION
  • 9.1.1. GENERAL
  • 9.1.2. PIPING DIAGRAM
  • 9.1.3. ELECTRIC WIRING DIAGRAM
  • 9.1.4. COMPRESSOR (CRANK TYPE)
  • 9.1.5. MAGNETIC CLUTCH
  • 9.1.6. CONDENSER
  • 9.1.7. RECEIVER W/SIGHT GLASS
  • 9.1.8. AIR CONDITIONER UNIT
  • 9.1.9. CONTROL PANEL
  • 9.2. AIR CONDITIONER TESTING AND ADJUSTING
  • 9.2.1. SERVICE TOOLS
  • 9.2.2. MAINTENANCE PROCEDURE
  • 9.2.3. TROUBLESHOOTING
  • 9.2.4. TROUBLESHOOTING USING GAUGE MANIFOLD
  • 9.3. AIR CONDITIONER DISASSEMBLY AND ASSEMBLY
  • 9.3.1. SPECIAL TOOLS
  • 9.3.2. MAGNETIC CLUTCH
  • 9.3.3. AIR CONDITIONER UNIT
  • 9.3.4. BLOWER UNIT
  • 9.3.5. CONDENSER
  • 9.4. GEAR PUMP SA SERIES
  • 9.4.1. GENERAL
  • 9.4.2. SA SERIES
  • 9.5. METRIC CONVERSIONS
  • 9.5.1. METRIC CONVERSIONS
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