Komatsu WA500-3 Wheel Loader Operation and Maintenance Manual CEAM001401

Description

• Model List:
  • WA500-3 Wheel Loader

• 1. INTRODUCTION
• 1.1. FORWARD
• 1.2. SAFETY INFORMATION
• 1.3. INTRODUCTION
• 1.3.1. INTENDED USE
• 1.3.2. FEATURES
• 1.3.3. BREAKING IN THE MACHINE
• 1.4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NUMBER AND DISTRIBUTOR
• 1.4.1. MACHINE SERIAL NUMBER PLATE POSITION
• 1.4.2. ENGINE SERIAL NUMBER PLATE POSITION
• 1.4.3. TABLE TO ENTER SERIAL NUMBERS AND DISTRIBUTOR
• 1.5. CONTENTS
• 2. SAFETY
• 2.1. GENERAL PRECAUTIONS
• 2.2. PRECAUTIONS DURING OPERATION
• 2.2.1. BEFORE STARTING ENGINE
• 2.2.2. OPERATING MACHINE
• 2.2.3. TRANSPORTATION
• 2.2.4. BATTERY
• 2.2.5. TOWING
• 2.3. PRECAUTIONS FOR MAINTENANCE
• 2.3.1. BEFORE CARRYING OUT MAINTENANCE
• 2.3.2. DURING MAINTENANCE
• 2.3.3. TIRES
• 2.4. POSITION FOR ATTACHING SAFETY LABELS
• 3. OPERATION
• 3.1. GENERAL VIEW
• 3.1.1. GENERAL VIEW OF MACHINE
• 3.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
• 3.2. EXPLANATION OF COMPONENTS
• 3.2.1. MACHINE MONITORS
• 3.2.2. SWITCHES
• 3.2.3. CONTROL LEVERS, PEDALS
• 3.2.4. STEERING COLUMN TILT LEVER
• 3.2.5. CAP WITH LOCK
• 3.2.6. SAFETY BAR
• 3.2.7. TOWING PIN
• 3.2.8. GREASE PUMP
• 3.2.9. BACKUP ALARM
• 3.2.10. FUSE
• 3.2.11. SLOWBLOW FUSE
• 3.2.12. TAKING OFF POWER
• 3.3. OPERATION
• 3.3.1. CHECKS BEFORE STARTING
• 3.3.2. STARTING ENGINE
• 3.3.3. OPERATIONS AND CHECKS AFTER STARTING ENGINE
• 3.3.4. MOVING MACHINE OFF
• 3.3.5. CHANGING GEAR SPEED
• 3.3.6. CHANGING DIRECTION
• 3.3.7. TURNING
• 3.3.8. STOPPING MACHINE
• 3.3.9. OPERATION OF WORK EQUIPMENT
• 3.3.10. WORK POSSIBLE USING WHEEL LOADER
• 3.3.11. PRECAUTIONS FOR OPERATION
• 3.3.12. ADJUSTING WORK EQUIPMENT POSITIONERS
• 3.3.13. PARKING MACHINE
• 3.3.14. CHECKS AFTER COMPLETION OF OPERATION
• 3.3.15. STOPPING ENGINE
• 3.3.16. CHECK AFTER STOPPING ENGINE
• 3.3.17. LOCKING
• 3.3.18. HANDLING THE TIRES
• 3.3.19. REMOVAL AND INSTALLATION OF THE BUCKET
• 3.4. TRANSPORTATION
• 3.4.1. LOADING, UNLOADING WORK
• 3.4.2. PRECAUTIONS FOR LOADING
• 3.4.3. LIFTING MACHINE
• 3.4.4. PRECAUTIONS FOR TRANSPORTATION
• 3.5. COLD WEATHER OPERATION
• 3.5.1. PRECAUTIONS FOR LOW TEMPERATURES
• 3.5.2. PRECAUTIONS AFTER COMPLETION OF WORK
• 3.5.3. AFTER COLD WEATHER
• 3.5.4. WARMINGUP OPERATION FOR STEERING HYDRAULIC CIRCUIT IN COLD WEATHER
• 3.6. LONG TERM STORAGE
• 3.6.1. BEFORE STORAGE
• 3.6.2. DURING STORAGE
• 3.6.3. AFTER STORAGE
• 3.7. TROUBLESHOOTING
• 3.7.1. WHEN MACHINE RUNS OUT OF FUEL
• 3.7.2. TOWING THE MACHINE
• 3.7.3. IF BATTERY IS DISCHARGED
• 3.7.4. OTHER TROUBLE
• 4. MAINTENANCE
• 4.1. GUIDES TO MAINTENANCE
• 4.2. OUTLINES OF SERVICE
• 4.2.1. OUTLINE OF OIL, FUEL, AND COOLANT
• 4.2.2. FUEL INJECTION PUMP
• 4.2.3. OUTLINE OF ELECTRIC SYSTEM
• 4.3. WEAR PARTS LIST
• 4.4. LUBRICANTS, FUEL, AND COOLANT
• 4.4.1. PROPER SELECTION TABLE
• 4.4.2. ENGINE OIL
• 4.4.3. TRANSMISSION, HYDRAULIC SYSTEM, BRAKE SYSTEM OIL
• 4.4.4. AXLE OIL
• 4.4.5. GREASE
• 4.4.6. DIESEL FUEL
• 4.4.7. COOLANT SPECIFICATIONS
• 4.5. STANDARD TIGHTENING TORQUE FOR NUTS AND BOLTS
• 4.5.1. INTRODUCTION OF NECESSARY TOOLS
• 4.5.2. TORQUE LIST
• 4.6. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 4.7. MAINTENANCE SCHEDULE CHART
• 4.8. SERVICE PROCEDURE
• 4.8.1. INITIAL 250 HOURS SERVICE
• 4.8.2. WHEN REQUIRED
• 4.8.3. CHECKS BEFORE STARTING ENGINE
• 4.8.4. EVERY 50 HOURS SERVICE
• 4.8.5. EVERY 100 HOURS SERVICE
• 4.8.6. EVERY 250 HOURS SERVICE
• 4.8.7. EVERY 500 HOURS SERVICE
• 4.8.8. EVERY 1000 HOURS SERVICE
• 4.8.9. EVERY 1500 HOURS SERVICE
• 4.8.10. EVERY 2000 HOURS SERVICE
• 4.8.11. EVERY 6000 HOURS SERVICE
• 5. SPECIFICATIONS
• 5.1. SPECIFICATIONS
• 6. OPTIONS, ATTACHMENTS
• 6.1. OPTIONAL PARTS AND ATTACHMENTS
• 6.2. SELECTING BUCKETS AND TIRES
• 6.3. RADIO
• 6.3.1. EXPLANATION OF PARTS
• 6.3.2. METHOD OF USE
• 6.3.3. PRECAUTIONS WHEN USING .
• 6.4. AIR CONDITIONER
• 6.4.1. GENERAL LOCATION AND FUNCTION OF CONTROL PANEL
• 6.4.2. METHOD OF OPERATION
• 6.4.3. COOL BOX
• 6.5. HANDLING AUTOGREASING SYSTEM
• 6.5.1. METHOD OF OPERATING AUTOGREASING SYSTEM
• 6.5.2. PRECAUTIONS WHEN HANDLING AUTOGREASING SYSTEM
• 6.5.3. TROUBLESHOOTING (AUTOGREASING SYSTEM)
• 6.5.4. SPECIFICATIONS
• 6.6. HANDLING E.C.S.S. (ELECTRONIC CONTROLLED SUSPENSION SYSTEM
• 6.6.1. STRUCTURE AND FUNCTION OF E.C.S.S.
• 6.6.2. METHOD OF OPERATING E.C.S.S.
• 6.6.3. PRECAUTIONS WHEN OPERATING E.C.S.S. SWITCH
• 6.6.4. PRECAUTIONS WHEN HANDLING ACCUMULATOR 1
• 6.6.5. REMOVAL OF TRAVEL DAMPER PIPING
• 6.7. HANDLING JOYSTICK STEERING SYSTEM
• 6.7.1. STRUCTURE AND FUNCTION OF JOYSTICK STEERING
• 6.7.2. OPERATION METHOD OF JOYSTICK STEERING SYSTEM
• 6.7.3. PRECAUTIONS FOR STEERING WITH JOYSTICK
• 6.7.4. ADJUSTMENT OF JOYSTICK CONSOLE
• 6.7.5. ADJUSTMENT OPERATORS SEAT
• 6.8. GROUND DRIVEN STEERING (IF EQUIPPED)