Komatsu WA600-3L Wheel Loader Shop Manual CEBM002801

Description

• Model List:
  • WA600-3L Wheel Loader

• 0.1. HOW TO READ THE SHOP MANUAL
• 0.2. HOISTING INSTRUCTIONS
• 0.3. COATING MATERIALS
• 0.4. STANDARD TIGHTENING TORQUE
• 0.5. ELECTRIC WIRE CODE
• 0.6. CONVERSIONS TABLES
• 1. GENERAL
• 1.1. GENERAL ASSEMBLY DRAWING
• 1.2. SPECIFICATIONS
• 1.3. WEIGHT TABLE
• 1.4. FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
• 2. STRUCTURE AND FUNCTION
• 2.1. GENERAL POWER TRAIN
• 2.2. POWER TRAIN SYSTEM
• 2.3. RADIATOR, HYDRAULIC OIL COOLER
• 2.4. TORQUE CONVERTER AND TRANSMISSION PIPING
• 2.5. HYDRAULIC CIRCUIT FOR POWER TRAIN
• 2.6. HYDRAULIC CIRCUIT DIAGRAM FOR POWER TRAIN
• 2.7. TORQUE CONVERTER
• 2.8. TRANSMISSION
• 2.9. PILOT OIL FILTER
• 2.10. PILOT REDUCING VALVE
• 2.11. PRIORITY VALVE
• 2.12. MODULATING VALVE AND QUICK RETURN VALVE
• 2.13. REDUCING VALVE
• 2.14. ACCUMULATOR VALVE
• 2.15. EMERGENCY MANUAL SPOOL
• 2.16. LUBRICATION BYPASS VALVE
• 2.17. HYDRAULIC CIRCUIT SCHEMATIC
• 2.18. CENTER HINGE PIN
• 2.19. FINAL DRIVE
• 2.20. STEERING
• 2.21. GROUNDDRIVEN STEERING
• 2.22. BRAKE SYSTEM
• 2.23. PARKING BRAKE
• 2.24. HYDRAULIC PIPING
• 2.25. WORK EQUIPMENT
• 2.26. HYDRAULIC TANK
• 2.27. PPC SYSTEM
• 2.28. CUTOFF VALVE
• 2.29. MAIN CONTROL VALVE
• 2.30. WORK EQUIPMENT LUBRICATION
• 2.31. WORK EQUIPMENT LINKAGE
• 2.32. BUCKET
• 2.33. BUCKET POSITIONER AND BOOM KICKOUT
• 2.34. ROPS CANOPY
• 2.36. AIR CONDITIONER
• 2.37. ELECTRICAL
• 2.38. MACHINE MONITOR SYSTEM
• 2.39. ENGINE STARTING CIRCUIT
• 2.40. ENGINE STOP CIRCUIT
• 2.41. ETHER START CIRCUIT
• 2.42. ELECTRIC TRANSMISSION CONTROL
• 2.43. ELECTRIC PARKING BRAKE
• 2.44. ENGINE DIAGNOSTICS
• 3. TESTING, ADJUSTING AND TROUBLESHOOTING
• 3.1. STANDARD VALUE TABLE FOR ENGINE IN CHASSIS
• 3.2. STANDARD VALUE TABLE FOR CHASSIS
• 3.3. STANDARD VALUE TABLE FOR ELECTRICAL SYSTEM
• 3.4. TESTING AND ADJUSTING
• 3.5. TROUBLESHOOTING GENERAL INFORMATION
• 3.6. TROUBLESHOOTING THE TRANSMISSION CONTROLLER SYSTEM (T MODE)
• 3.7. TROUBLESHOOTING THE MAIN MONITOR SYSTEM (M MODE)
• 3.8. TROUBLESHOOTING THE MAINTENANCE MONITOR SYSTEM (K MODE)
• 3.9. TROUBLESHOOTING THE ELECTRICAL SYSTEM (E MODE)
• 3.10. TROUBLESHOOTING THE HYDRAULIC AND MECHANICAL SYSTEMS (H MODE)
• 3.11. TROUBLESHOOTING THE JOYSTICK STEERING CONTROLLER SYSTEM (J MODE)
• 4. DISASSEMBLY AND ASSEMBLY
• 4.1. HOW TO USE THIS MANUAL
• 4.2. PRECAUTIONS WHEN CARRYING OUT THESE OPERATIONS
• 4.3. SPECIAL TOOL LIST
• 4.4. ILLUSTRATIONS OF SPECIAL TOOLS
• 4.5. STARTING MOTOR
• 4.6. ALTERNATOR
• 4.7. ENGINE OIL COOLER
• 4.8. FUEL INJECTION PUMP
• 4.9. ENGINE AND TORQUE CONVERTER ASSEMBLY
• 4.10. TORQUE CONVERTER
• 4.11. TRANSMISSION VALVE
• 4.12. FRONT DIFFERENTIAL
• 4.13. REAR AXLE
• 4.14. REAR DIFFERENTIAL
• 4.15. DIFFERENTIAL GEAR ASSEMBLY
• 4.16. FINAL DRIVE
• 4.17. STEERING CONTROL VALVE
• 4.18. STEERING CYLINDER
• 4.19. BRAKE VALVE (RIGHT SIDE)
• 4.20. BRAKE VALVE (LEFT SIDE)
• 4.21. HYDRAULIC FILTER
• 4.22. WORK EQUIPMENT VALVE
• 4.23. MAIN CONTROL VALVE
• 4.24. LIFT CYLINDER AND DUMP CYLINDER
• 4.25. CENTER HINGE PIN
• 4.26. ACCUMULATOR CHARGE VALVE
• 4.27. PARKING BRAKE SOLENOID VALVE
• 4.28. DIVERTER VALVE
• 4.29. GROUNDDRIVEN STEERING PUMP
• 4.30. PARKING BRAKE
• 4.31. PARKING BRAKE CALIPERS
• 4.32. PARKING BRAKE PAD
• 4.33. REAR TIRES
• 4.34. AIR CONDITIONER COMPRESSOR
• 4.35. AIR CONDITIONER CONDENSER
• 4.36. RECEIVER TANK
• 4.37. AIR CONDITIONER UNIT
• 4.38. MONITOR
• 5. MAINTENANCE STANDARD
• 5.1. ENGINE MOUNT
• 5.2. TRANSMISSION MOUNT
• 5.3. TORQUE CONVERTER
• 5.4. TRANSMISSION
• 5.5. TRANSFER
• 5.6. DRIVE SHAFT
• 5.7. CENTER SUPPORT
• 5.8. CENTER HINGE PIN
• 5.9. AXLE MOUNT
• 5.10. DIFFERENTIAL
• 5.11. FINAL DRIVE
• 5.12. STEERING
• 5.13. BRAKES
• 5.14. HYDRAULICS
• 5.15. WORK EQUIPMENT
• 5.16. ROPS CANOPY