Komatsu WF650T-3 Trash Compactor Shop Manual SEBM027401

Description

• Model List:
  • WF650T-3 Trash Compactor

• 1. COVER
• 2. CONTENTS
• 3. GENERAL
• 3.1. GENERAL ASSEMBLY DRAWING
• 3.2. SPECIFICATIONS
• 3.3. WEIGHT TABLE
• 3.4. LIST OF LUBRICANT AND WATER
• 4. STRUCTURE AND FUNCTION
• 4.1. COOLING SYSTEM
• 4.2. POWER TRAIN SYSTEM
• 4.3. TORQUE CONVERTER AND TRANSMISSION PIPING
• 4.4. HYDRAULIC CIRCUIT DIAGRAM FOR POWER TRAIN
• 4.5. UBRICATION BYPASS VALVE
• 4.6. TORQUE CONVERTER
• 4.7. TORQUE CONVERTER REGULATOR VALVE
• 4.8. TORQUE CONVERTER RELIEF VALVE
• 4.9. TRANSMISSION
• 4.10. ANSMISSION CONTROL VALVE
• 4.11. ERGENCY MANUAL SPOOL
• 4.12. WHEEL (TRIANGLE FOOT TYPE)
• 4.13. WHEEL (CHPPER TYPE)
• 4.14. AXLE MOUNT, CENTER HINGE PIN
• 4.15. STEERING PIPING
• 4.16. STEERING COLUMN
• 4.17. STEERING UNIT (ORBITROLL VALVE)
• 4.18. STEERING VALVE
• 4.19. TWOWAY RESTRICTION VALVE
• 4.20. STOP VALVE
• 4.21. BRAKE PIPING
• 4.22. BRAKE CIRCUIT DIAGRAM
• 4.23. BRAKE VALVE
• 4.24. CHARGE VALVE
• 4.25. ACCUMULATOR (FOR BRAKE)
• 4.26. SLACK ADJUSTER
• 4.27. BRAKE
• 4.28. PARKING BRAKE
• 4.29. SPRING CYLINDER
• 4.30. PARKING BRAKE SOLENOID VALVE
• 4.31. HYDRAULIC PIPING
• 4.32. HYDRAULIC CIRCUIT DIAGRAM
• 4.33. WORK EQUIPMENT LEVER LINKAGE
• 4.34. HYDRAULIC TANK
• 4.35. ACCUMULATOR (FOR PPC VALVE)
• 4.36. PPC VALVE
• 4.37. PPC RELIEF VALVE
• 4.38. WORK EQUIPMENT VALVE
• 4.39. AIR CONDITIONER
• 4.40. MACHINE MONITOR SYSTEM
• 4.41. MAIN MONITOR
• 4.42. MAINTENANCE MONITOR
• 4.43. ENGINE STARTING CIRCUIT
• 4.44. ENGINE STOP CIRCUIT
• 4.45. AUTO PRIMING SYSTEM (APS)
• 4.46. ELECTRIC TRANSMISSION CONTROL
• 4.47. KICKDOWN SWITCH
• 4.48. KICKDOWN ELECTRICAL CIRCUIT
• 4.49. ELECTRIC PARKING BRAKE CONTROL
• 5. TESTING AND ADJUSTING
• 5.1. STANDARD VALUE TABLE
• 5.1.1. STANDARD VALUE TABLE FOR ENGINE
• 5.1.2. STANDARD VALUE TABLE FOR CHASSIS
• 5.1.3. STANDARD VALUE TABLE FOR ELECTRICAL PARTS
• 5.2. TESTING AND ADJUSTING
• 5.2.1. TABLE OF TOOLS FOR TESTING, ADJUSTING, AND TROUBLESHOOTING
• 5.2.2. MEASURING ENGINE SPEED
• 5.2.3. MEASURING EXHAUST GAS COLOR
• 5.2.4. ADJUSTING VALVE CLEARANCE
• 5.2.5. MEASURING COMPRESSION PRESSURE
• 5.2.6. MEASURING BLOWBY BRESSURE
• 5.2.7. MEASURING ENGINE OIL PRESSURE
• 5.2.8. TESTING AND ADJUSTING FUEL INJECTION TIMING
• 5.2.9. TESTING AND ADJUSTING ALTERNATOR BELT TENSION
• 5.2.10. TESTING AND ADJUSTING BELT TENSION FOR AIR CONDITIONER COMPRESSOR
• 5.2.11. REPLACING FAN BELT ADJUSTING AUTOTENSIONER
• 5.2.12. MEASURING EXHAUST TEMPERATURE
• 5.2.13. MEASURING AIR SUPPLY PRESSURE (BOOST PRESSURE)
• 5.2.14. ADJUSTING SPEED SENSOR
• 5.2.15. ADJUSTING FUEL CONTROL CABLE
• 5.2.16. METHOD FOR ADJUSTING ENGINE STOP MOTOR CABLE
• 5.2.17. TESTING AND ADJUSTING TORQUE CONVERTER, TRANSMISSION OIL PRESSURE
• 5.2.18. PROCEDURE FOR FLUSHING TORQUE CONVERTER, TRANSMISSION HYDRAULIC CIRCUIT
• 5.2.19. PROCEDURE FOR MOVING MACHINE WHEN TRANSMISSION VALVE FAILS
• 5.2.20. TESTING AND ADJUSTING STEERING OIL PRESSURE
• 5.2.21. TESTING AND ADJUSTING STEERING STOP VALVE
• 5.2.22. TESTING BRAKE OIL PRESSURE
• 5.2.23. MEASURING WEAR OF BRAKE DISC
• 5.2.24. MEASURING BRAKE PERFORMANCE
• 5.2.25. TESTING AND ADJUSTING PARKING BRAKE
• 5.2.26. TESTING AND ADJUSTING ACCUMULATOR CHARGE CUTIN AND CUTOUT PRESSURE
• 5.2.27. TESTING AND ADJUSTING PPC OIL PRESSURE
• 5.2.28. TESTING AND ADJUSTING WORK EQUIPMENT HYDRAULIC PRESSURE
• 5.2.29. AJUSTING WORK EQUIPMENT LEVER LINKAGE
• 5.2.30. ADJUSTING MAIN MONITOR
• 5.2.31. BLEEDING AIR
• 5.2.32. RELEASING REMAINING PRESSURE IN HYDRAULIC CIRCUIT
• 5.3. TROUBLESHOOTING
• 5.3.1. POINTS TO REMEMBER WHEN TROUBLESHOOTING
• 5.3.2. SEQUENCE OF EVENTS IN TROUBLESHOOTING
• 5.3.3. POINTS TO REMEMBER WHEN CARRYING OUT MAINTENANCE
• 5.3.4. CHECKS BEFORE TROUBLESHOOTING
• 5.3.5. CONNECTOR TYPES AND MOUNTING LOCATION
• 5.3.6. METHOD OF USING TROUBLESHOOTING CHARTS
• 5.3.7. METHOD OF USING MATRIX TROUBLESHOOTHING TABLES
• 5.3.8. TROUBLESHOOTING OF MAIN MONITOR SYSTEM (M MODE)
• 5.3.9. TROUBLESHOOTING OF MAINTENANCE MONITOR SYSTEM (K MODE)
• 5.3.10. TROUBLESHOOTING OF ELECTRICAL SYSTEM (E MODE)
• 5.3.11. TROUBLESHOOTING OF HYDRAULIC AND MECHANICAL SYSTEM (H MODE)
• 6. DISASSEMBLY AND ASSEMBLY
• 6.1. METHOD OF USING MANUAL
• 6.2. PRECAUTIONS WHEN CARRYING OUT OPERATION
• 6.3. SPECIAL TOOL LIST
• 6.4. SKETCHES OF SPECIAL TOOLS
• 6.5. STARTING MOTOR
• 6.5.1. Removal and Installation
• 6.6. ALTERNATOR
• 6.6.1. Removal and Installation
• 6.7. ENGINE OIL COOLER
• 6.7.1. Removal and Installation
• 6.8. FUEL INJECTION PUMP
• 6.8.1. Removal and Installation
• 6.9. WATER PUMP
• 6.9.1. Removal and Installation
• 6.10. NOZZLE HOLDER
• 6.10.1. Removal and Installation
• 6.11. TURBOCHARGER
• 6.11.1. Removal
• 6.11.2. Installation
• 6.12. ENGINE FRONT SEAL
• 6.12.1. Replacement
• 6.13. ENGINE REAR SEAL
• 6.13.1. Removal and Installation
• 6.14. AFTERCOOLER CORE
• 6.15. ENGINE AND TORQUE CONVERTER ASSEMBLY
• 6.15.1. Removal
• 6.15.2. Installation
• 6.16. TORQUE CONVERTER ASSEMBLY
• 6.17. TRANSFER ASSEMBLY
• 6.17.1. Disassembly
• 6.17.2. Assembly
• 6.18. CENTER SUPPORT
• 6.18.1. Removal and Installation
• 6.19. FRONT DIFFERENTIAL
• 6.20. REAR DIFFERENTIAL
• 6.20.1. Removal
• 6.20.2. Installation
• 6.21. DIFFERENTIAL GEAR ASSEMBLY
• 6.21.1. Disassembly
• 6.21.2. Assembly
• 6.22. NONSPIN DIFFERENTIAL ASSEMBLY
• 6.22.1. Removal and Installation
• 6.23. STEERING CYLINDER
• 6.23.1. Removal and Installation
• 6.24. BRAKE VALVE (R.H.)
• 6.24.1. Disassembly
• 6.24.2. Assembly
• 6.25. BRAKE VALVE (L.H.)
• 6.25.1. Disassembly
• 6.25.2. Assembly
• 6.26. SLACK ADJUSTER
• 6.26.1. Removal and Installation
• 6.26.2. Disassembly
• 6.26.3. Assembly
• 6.27. BRAKE
• 6.27.1. Removal and Installation
• 6.27.2. Disassembly
• 6.27.3. Assembly
• 6.28. HYDRAULIC PUMP ASSEMBLY
• 6.29. HYDRAULIC FILTER
• 6.29.1. Removal and Installation
• 6.30. PCC VALVE
• 6.30.1. Removal and Installation
• 6.30.2. Disassembly and Assembly
• 6.31. WORK EQUIPMENT VALVE
• 6.31.1. Removal
• 6.31.2. Installation
• 6.32. LIFT CYLINDER ASSEMBLY
• 6.32.1. Removal
• 6.32.2. Installation
• 6.33. CENTER HINGE PIN
• 6.33.1. Removal
• 6.33.2. Installation
• 6.34. WORK EQUIPMENT ASSEMBLY
• 6.34.1. Removal and Installation
• 6.34.2. Removal and Installation
• 6.34.3. Removal and Installation
• 6.35. ACCUMULATOR
• 6.35.1. Removal and Installation
• 6.36. ACCUMULATOR CHARGE VALVE
• 6.36.1. Removal and Installation
• 6.37. PARKING BRAKE SOLENOID VALVE
• 6.37.1. Removal and Installation
• 6.38. PARKING BRAKE
• 6.38.1. Removal and Installation
• 6.39. PARKING BRAKE CALIPERS
• 6.39.1. Disassembly
• 6.39.2. Assembly
• 6.40. PARKING BRAKE PAD
• 6.40.1. Removal and Installation
• 6.41. PEAR STEEL WHEELS
• 6.41.1. Removal and Installation
• 6.42. AIR CONDITIONER COMPRESSOR
• 6.42.1. Removal and Installation
• 6.43. AIR CONDITIONER CONDENSER
• 6.43.1. Removal and Installation
• 6.44. RECEIVER TANK
• 6.44.1. Removal and Installation
• 6.45. AIR CONDITIONER UNIT
• 6.45.1. Removal
• 6.45.2. Installation
• 6.46. MONITOR
• 6.46.1. Removal and Installation
• 7. MAINTENANCE STANDARD
• 7.1. ENGINE MOUNT
• 7.2. TRANSMISSION MOUNT
• 7.3. TORQUE CONVERTER
• 7.4. TORQUE CONVERTER REGULATOR VALVE
• 7.5. TRANSMISSION
• 7.6. TRANSMISSION SOLENOID VALVE
• 7.7. TRANSMISSION CONTROL VALVE
• 7.8. CENTER HINGE PIN
• 7.9. STEERING COLUMN
• 7.10. STEERING VALVE
• 7.11. STEERING CYLINDER MOUNT
• 7.12. WORK EQUIPMENT VALVE
• 7.13. HYDRAULIC CYLINDER
• 7.14. WORK EQUIPMENT LINKAGE
• 7.15. ROPS CANOPY
• 8. OTHERS
• 8.1. ELECTRIC CIRCUIT DIAGRAM
• 8.1.1. Electric circuit diagram (1/5)
• 8.1.2. Electric circuit diagram (2/5)
• 8.1.3. Electric circuit diagram (3/5)
• 8.1.4. Electric circuit diagram (4/5)
• 8.1.5. Electric circuit diagram (5/5)