Komatsu XT430-3, XT430L-3, XT445L-3, XT460L-3 Crawler Feller Buncher Operation and Maintenance Manual CEAM029203

Description

• Model List:
  • XT430-3 Crawler Feller Buncher
  • XT430L-3 Crawler Feller Buncher
  • XT445L-3 Crawler Feller Buncher
  • XT460L-3 Crawler Feller Buncher

• 1. Operation and Maintenance Manual, XT4303, XT430L3, XT445L3, XT460L3
• 1.1. INTRODUCTION
• 1.1.1. FOREWORD
• 1.1.2. SAFETY INFORMATION
• 1.1.3. INTRODUCTION
• 1.1.3.1. Machine Orientation
• 1.1.3.2. Protective Structure
• 1.1.3.3. Breakingin the New Machine
• 1.1.3.4. Product Information
• 1.1.3.5. Your Machine Serial Numbers and Distributor
• 1.1.4. TABLE OF CONTENTS
• 1.2. SAFETY
• 1.2.1. SAFETY AND WARNING DECALS
• 1.2.1.1. Location of the Safety Decals
• 1.2.2. OPERATIONAL SAFETY
• 1.2.2.1. Unauthorized Modifications
• 1.2.2.2. Before Starting the Engine
• 1.2.2.3. Observe General Safety Rules
• 1.2.2.4. Engine Ventilation
• 1.2.2.5. Fuel, Oil and Hydraulic Fluid Fire Hazards
• 1.2.2.6. Jump Starting or Charging Batteries
• 1.2.2.7. Travel Controls May Produce Reversed Operations
• 1.2.2.8. Travel Precautions
• 1.2.2.9. Operate Carefully on Snow and Ice and in Very Cold Temperatures
• 1.2.2.10. Parking the Machine
• 1.2.2.11. Do Not Disassemble Recoil Springs
• 1.2.2.12. Accumulator
• 1.2.2.13. Handling Gas Spring
• 1.2.2.14. Shut Down Control Functions
• 1.2.2.15. Emergency Stop Function
• 1.2.3. ADDITIONAL SAFETY EQUIPMENT
• 1.2.3.1. Do Not Alter or Modify the ROPS, FOPS, OPS
• 1.2.3.2. Seat Belt Must Be Used At All Times
• 1.2.3.3. Maintain Standard Safety Equipment in Good Condition
• 1.2.4. GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE
• 1.2.4.1. General Operator Precautions
• 1.2.4.2. Mounting and Dismounting Precautions
• 1.2.4.3. Handrails and Steps
• 1.2.4.4. No Jumping On or Off Machine
• 1.2.5. PRECAUTIONS TO PREVENT FIRE
• 1.2.5.1. Fire Extinguisher and First Aid Kit
• 1.2.5.2. Action if Smoke or Fire Occurs
• 1.2.5.3. Prevent Fire
• 1.2.5.4. Fire Caused by Fuel, Oil, Coolant or Window Washer Fluid
• 1.2.5.5. Best Practices
• 1.2.5.6. What to Do After Fire
• 1.2.5.7. Action After Fire Suppression Activation
• 1.2.5.8. ANSUL Fire Suppression System (Optional)
• 1.3. OPERATION
• 1.3.1. GENERAL ORIENTATION
• 1.3.2. OPERATION PRECAUTIONS
• 1.3.2.1. General
• 1.3.2.2. Before Starting the Engine
• 1.3.2.3. Before Beginning Work
• 1.3.2.4. Attachment Safety
• 1.3.2.5. During Machine Operation
• 1.3.2.6. Parking the Machine
• 1.3.3. SERVICE AND MAINTENANCE PRECAUTIONS
• 1.3.3.1. General
• 1.3.3.2. Towing the Machine
• 1.3.3.3. Cooling and Hydraulic Systems
• 1.3.3.4. Track Tension Adjustments Require Caution
• 1.3.3.5. Diesel Fuel
• 1.3.3.6. Batteries
• 1.3.4. FIRE PREVENTION IN THE FIELD
• 1.3.4.1. Fire Prevention Tips in the Field
• 1.3.4.2. Fire Prevention in the Shop
• 1.3.5. SHIPPING AND TRANSPORTATION
• 1.3.5.1. Obey State and Local OvertheRoad Regulations
• 1.3.5.2. Transporting the Machine
• 1.3.5.3. Truck Drivers Starting, Driving and Boom Operation Instructions
• 1.3.6. OPERATING CONTROLS
• 1.3.6.1. Operators Cab
• 1.3.6.2. Ansul Fire Suppression System (Optional)
• 1.3.7. IQAN CONTROL SYSTEM
• 1.3.7.1. Main Screen Display
• 1.3.7.2. Main Menu Screen Selector
• 1.3.7.3. Info Menu
• 1.3.7.4. Measure Menu
• 1.3.7.5. Adjust Menu
• 1.3.7.6. Options Display Page
• 1.3.7.7. Information Display Page
• 1.3.7.8. Engine Display Page
• 1.3.7.9. Faults Display Page
• 1.3.7.10. Operating the IQAN MD4 Monitor
• 1.3.8. BEFORE STARTING MACHINE
• 1.3.8.1. Tracked Feller Buncher / Harvester Daily Inspection
• 1.3.8.2. General PreStart Machine Inspection
• 1.3.8.3. New Machine Breakin Procedures
• 1.3.9. STARTING THE MACHINE
• 1.3.9.1. Cold Weather Starting
• 1.3.9.2. Jump Starting the Engine
• 1.3.9.3. Engine and Hydraulic Warming Procedures
• 1.3.9.4. Travel Controls
• 1.3.9.5. Travel Speed
• 1.3.9.6. Track/Parking Brakes
• 1.3.9.7. Preventing Repetitive Strain Injuries
• 1.3.9.8. Controlling the Front End Implements
• 1.3.9.9. Control Pattern Diagrams
• 1.3.9.10. Front End Attachment Movements
• 1.3.9.11. General Machine Operating Instructions
• 1.3.9.12. Changing Direction Forward and Reverse
• 1.3.9.13. Frozen Ground Conditions
• 1.3.9.14. Parking the Machine
• 1.3.9.15. Cleaning the Tracks
• 1.3.9.16. Stopping the Engine
• 1.3.9.17. Lowering Work Equipment without Engine Power
• 1.4. MAINTENANCE
• 1.4.1. MAINTENANCE INFORMATION
• 1.4.1.1. Service Meter Reading
• 1.4.1.2. Komatsu Genuine Replacement Parts
• 1.4.1.3. Komatsu Genuine Lubricants
• 1.4.1.4. Fresh and Clean Lubricants
• 1.4.1.5. Check Drained Oil and Used Filter
• 1.4.1.6. Fuel Strainer
• 1.4.1.7. Welding Instructions
• 1.4.1.8. Do Not Drop Things Inside Machine
• 1.4.1.9. Selecting Fuel and Lubricants to Match Ambient Temperature
• 1.4.1.10. Dusty Job Site
• 1.4.1.11. Avoid Mixing Lubricants
• 1.4.1.12. Locking the Inspection Covers
• 1.4.1.13. Hydraulic System Air Bleeding
• 1.4.1.14. Hydraulic Hose Installation
• 1.4.1.15. Checks After Inspection and Maintenance Works
• 1.4.2. LUBRICANTS, COOLANT AND FILTERS
• 1.4.2.1. Outline of Service
• 1.4.2.2. Handling Oil, Fuel, Coolant, and Performing Oil Wear Analysis
• 1.4.2.3. Electric System Maintenance
• 1.4.2.4. Handling Hydraulic System
• 1.4.3. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
• 1.4.4. LUBRICANT AND FILL CAPACITIES
• 1.4.4.1. XT4303, XT430L3
• 1.4.4.2. XT445L3
• 1.4.4.3. XT460L3
• 1.4.4.4. Fuel Quality Requirements
• 1.4.4.5. Engine Oil Performance Information
• 1.4.4.6. Hydraulic and Engine Oil Selection, Lubricating Oils and Grease
• 1.4.4.7. New Engine BreakIn Oils
• 1.4.4.8. Hydraulic Oil Information
• 1.4.4.9. General Hydraulic Oil Specification
• 1.4.5. GENERAL INSTRUCTIONS
• 1.4.5.1. Introduction
• 1.4.5.2. Cleaning
• 1.4.5.3. Replacement
• 1.4.5.4. Hoses and Tubes
• 1.4.5.5. Hydraulic Pumps
• 1.4.6. SERVICE AND MAINTENANCE
• 1.4.6.1. Care and Servicing
• 1.4.6.2. Maintenance Safety
• 1.4.6.3. General
• 1.4.6.4. Daily or 10 Hour Interval Maintenance Procedures
• 1.4.6.5. Hour Interval Maintenance Procedures
• 1.4.6.6. Hour Interval Maintenance Procedures
• 1.4.6.7. Hour Interval Maintenance Procedures
• 1.4.6.8. Hour Interval Maintenance Procedures
• 1.4.6.9. ,000 Hour Interval Maintenance Procedures
• 1.4.6.10. ,000 Hour Interval Maintenance Procedures
• 1.5. SPECIFICATIONS
• 1.5.1. UNDERCARRIAGE
• 1.5.1.1. XT4303, XT430L3 Undercarriage
• 1.5.1.2. XT445L3 Undercarriage
• 1.5.1.3. XT460L3 Undercarriage
• 1.5.2. UPPER STRUCTURE
• 1.5.3. CYLINDERS
• 1.5.4. ELECTRICAL CENTER
• 1.5.5. XT4303 AND XT430L3 SPECIFICATIONS
• 1.5.6. XT445L3 SPECIFICATIONS
• 1.5.7. XT460L3 SPECIFICATIONS
• 1.5.8. BOOM SWEEP DIAGRAMS