Linde 1152-01 – T16 EX, T20 EX Operating Instructions

Description

• Model List:
  • T16 EX
  • T20 EX

• 1. Leadacid battery charger 24V
• 2. Leadacid battery charger 24V . 48V
• 3. Leadacid battery charger 24V . 48V . 80V
• 4. Pallet truckT16 , T20 EX2G
• 4.1. Table of content
• 4.2. Introduction
• 4.2.1. Your industrial truck
• 4.2.2. CE labelling
• 4.2.3. Legal requirements for marketing
• 4.2.4. Nameplate
• 4.2.5. Intended use
• 4.2.6. Description of use and climatic conditions
• 4.2.7. Impermissible use
• 4.2.8. Symbols used
• 4.2.9. Basic information on explosion protection
• 4.2.10. Receiving the industrial truck
• 4.2.11. Disposing of components and batteries
• 4.3. Safety
• 4.3.1. Safety regulations
• 4.3.2. Protection suit for explosion protection
• 4.3.3. Handling consumables
• 4.3.4. Noise emission values
• 4.3.5. Residual risks
• 4.3.6. Stability
• 4.3.7. Qualified person
• 4.3.8. Periodic safety inspection
• 4.4. Overview
• 4.4.1. Truck overview
• 4.4.2. Operating devices
• 4.4.3. Battery charge indicator
• 4.4.4. Explosion protection adhesive label
• 4.5. Operation
• 4.5.1. Technical description
• 4.5.1.1. Technical description
• 4.5.1.2. Drive
• 4.5.1.3. Steering
• 4.5.1.4. Hydraulic system
• 4.5.1.5. Operation
• 4.5.1.6. Brake system
• 4.5.1.7. Load lift system
• 4.5.1.8. Chassis frame
• 4.5.1.9. Electrical system
• 4.5.1.10. Insulation monitoring
• 4.5.1.11. Insulation monitoring warning
• 4.5.1.12. Insulation monitoring fault
• 4.5.1.13. Temperature monitoring warning
• 4.5.2. Service plan before initial commissioning
• 4.5.3. Instructions for runningin
• 4.5.4. Preshift checks
• 4.5.4.1. Overview
• 4.5.4.2. Check braking
• 4.5.4.3. Checking safety devices
• 4.5.5. Switching the warehouse truck on and off
• 4.5.6. Driving
• 4.5.7. Forwards travel
• 4.5.8. Reverse travel
• 4.5.9. Changing the drive direction
• 4.5.10. Creep Speed function
• 4.5.11. Proportional Speed function
• 4.5.12. Steering
• 4.5.13. Decelerating when cornering
• 4.5.14. Belly switch
• 4.5.15. Brake system
• 4.5.16. Horn
• 4.5.17. Emergency off switch
• 4.5.18. Working with a load
• 4.5.18.1. Taking up load
• 4.5.18.2. Driving with a load
• 4.5.18.3. Setting down a load
• 4.5.19. Before leaving the truck
• 4.5.20. Loading.transporting
• 4.5.20.1. Crane loading
• 4.5.20.2. Transport
• 4.6. Maintenance
• 4.6.1. Safety information regarding servicing work
• 4.6.2. Inspection and maintenance data
• 4.6.3. Recommendations for consumables
• 4.6.4. Access to the technical compartment
• 4.6.5. Inspection and maintenance overview
• 4.6.5.1. Maintenance plan
• 4.6.5.2. Additional service plan for explosion protection
• 4.6.6. Preparations
• 4.6.6.1. Cleaning the industrial truck
• 4.6.6.2. Reading out the error memory
• 4.6.7. Gearbox
• 4.6.7.1. Wheel gear
• 4.6.8. Chassis, bodywork and fittings
• 4.6.8.1. Cleaning the industrial truck
• 4.6.8.2. Cleaning the battery and the battery compartment
• 4.6.8.3. Regular maintenance of the transmission gear
• 4.6.8.4. Checking the flame proof enclosure
• 4.6.8.5. Checking and lubricating the bearing points and joints
• 4.6.9. Chassis frame
• 4.6.9.1. Tightening the wheel fastenings
• 4.6.9.2. Checking the wheels for wear and damage
• 4.6.9.3. Checking the stabilisers (reinforced stabilisers option)
• 4.6.9.4. Checking the brake system
• 4.6.10. Controls
• 4.6.10.1. Checking the horn for correct function
• 4.6.11. Electrics.electronics
• 4.6.11.1. Checking the battery charge status
• 4.6.11.2. Checking the electrolyte level and topping up with water
• 4.6.11.3. Connecting the battery to an external battery charger
• 4.6.11.4. Battery replacement
• 4.6.11.5. Checking the electric cables, cable connectors, cable connections and screw joints
• 4.6.12. Hydraulics
• 4.6.12.1. Servicing the hydraulic system
• 4.6.13. Load lift system
• 4.6.13.1. Checking the antispark protection on the fork arms for wear
• 4.6.14. Troubleshooting
• 4.6.14.1. Malfunctions during operation
• 4.6.14.2. Diagnostic connector
• 4.6.14.3. Fuses
• 4.7. Storage and disposal
• 4.7.1. Decommissioning the industrial truck
• 4.7.2. Disposal of old trucks
• 4.8. Technical data
• 4.8.1. Type sheet T16 EX
• 4.8.2. Type sheet T20 EX
• 5. Pallet truckT16 T20 EX 3G
• 5.1. Table of content
• 5.2. Introduction
• 5.2.1. Your industrial truck
• 5.2.2. Intended use
• 5.2.3. Impermissible use
• 5.2.4. Basic information on explosion protection
• 5.2.5. Description of use and climatic conditions
• 5.2.6. Symbols used
• 5.2.7. Technical description
• 5.2.8. Drive
• 5.2.9. Steering
• 5.2.10. Hydraulic system
• 5.2.11. Operation
• 5.2.12. Brake system
• 5.2.13. Load lift system
• 5.2.14. Chassis frame
• 5.2.15. Electrical system
• 5.2.16. Receiving the industrial truck
• 5.2.17. Legal requirements for placing on the market
• 5.3. Safety
• 5.3.1. Safety regulations
• 5.3.2. Residual risks
• 5.3.3. Stability
• 5.3.4. Handling consumables
• 5.3.5. Competent person
• 5.3.6. Periodic safety inspection
• 5.4. Overview
• 5.4.1. Adhesive labels
• 5.4.2. Nameplate
• 5.4.3. Truck overview
• 5.4.4. Operating devices
• 5.4.5. Tiller head
• 5.4.6. Battery charge indicator
• 5.4.7. Digicode option (LFM Go)
• 5.4.8. LFM AccessLFM Basic option
• 5.5. Operation
• 5.5.1. Service plan before initial commissioning
• 5.5.2. Instructions for runningin
• 5.5.3. Preshift checks
• 5.5.4. Switching the industrial truck on and off
• 5.5.5. Driving
• 5.5.6. Forwards travel
• 5.5.7. Reverse travel
• 5.5.8. Changing the drive direction
• 5.5.9. Creep speed
• 5.5.10. Proportional Speed function
• 5.5.11. Steering
• 5.5.12. Belly switch
• 5.5.13. Brake system
• 5.5.14. Horn
• 5.5.15. Emergency off switch
• 5.5.16. Working with a load
• 5.5.16.1. Taking up load
• 5.5.16.2. Driving with load
• 5.5.16.3. Using the industrial truck on a gradient
• 5.5.17. Loading.transporting
• 5.5.17.1. Crane loading
• 5.5.17.2. Transport
• 5.6. Servicing
• 5.6.1. General information
• 5.6.2. Inspection and maintenance data
• 5.6.3. Recommendations for consumables
• 5.6.4. Inspection and maintenance overview
• 5.6.4.1. Maintenance plan
• 5.6.4.2. Additional service plan for explosion protection
• 5.6.5. Preparatory tasks
• 5.6.5.1. Cleaning the industrial truck
• 5.6.5.2. Reading out the error memory
• 5.6.6. Gearbox
• 5.6.6.1. Wheel gear
• 5.6.7. Chassis, bodywork and fittings
• 5.6.7.1. Checking and lubricating the bearing points and joints
• 5.6.7.2. Other cleaning and greasing
• 5.6.8. Chassis frame
• 5.6.8.1. Tightening the wheel fastenings
• 5.6.8.2. Checking wheels for wear and damage
• 5.6.8.3. Adjusting the support rollers
• 5.6.8.4. Checking the brake system
• 5.6.9. Operating devices
• 5.6.9.1. Checking the horn for correct function
• 5.6.10. Electrical enclosure
• 5.6.10.1. Checking the battery charge status
• 5.6.10.2. Charging the battery
• 5.6.10.3. Replacing the battery
• 5.6.10.4. Checking the condition and secure attachment of the electric cables, cable connectors, cable connections andexplosionproof screw joints
• 5.6.11. Hydraulics
• 5.6.11.1. Servicing the hydraulic system
• 5.6.12. Load lift system
• 5.6.12.1. Checking the antispark protection on the fork arms and push rods for wear
• 5.6.13. Troubleshooting
• 5.6.13.1. Checking the Proplan safety unit (PSU)
• 5.6.13.2. Fuses
• 5.6.13.3. Diagnostic connector
• 5.6.13.4. Shutting down
• 5.6.13.5. Disposal of old trucks
• 5.7. Technical data
• 5.7.1. Type sheet T16 EX
• 5.7.2. Type sheet T20 EX
• 5.7.3. Noise emission values