Linde 1233-01 – HT25D, HT30D, HT35D Operating Instructions SN B11233X00001 and up

Description

• Model List:
  • HT25D
  • HT30D
  • HT35D

• 1. Diesel truckHT25D, HT30D, HT35D
• 1.1. Table of content
• 1.2. Introduction
• 1.2.1. Introduction
• 1.2.2. Intended use
• 1.2.3. Intended use
• 1.2.4. Improper use
• 1.2.5. Symbols used
• 1.2.6. Description of use and climatic conditions
• 1.2.7. Technical description
• 1.3. Safety
• 1.3.1. Safety guidelines
• 1.3.2. Residual risks
• 1.3.3. Stability
• 1.3.4. In the case of tipover
• 1.3.5. Handling consumables
• 1.3.6. Competent person
• 1.3.7. Regulations
• 1.3.8. Fitting attachments
• 1.4. Overview
• 1.4.1. General view
• 1.4.2. Identification plates
• 1.4.3. Warning labels
• 1.4.4. Controller and display unit
• 1.4.5. Display unit
• 1.4.6. Switch panel
• 1.5. Operation
• 1.5.1. Service plan before first start
• 1.5.2. Instructions for runningin
• 1.5.3. Preshift checks
• 1.5.4. Daily inspection items
• 1.5.5. Mounting.dismounting
• 1.5.6. Seat belt status and performance checks
• 1.5.6.1. Seat belt and performance checks
• 1.5.6.2. Adjusting the seat and seat belt
• 1.5.7. Horn operation
• 1.5.8. Adjusting the steering column
• 1.5.9. Starting the engine
• 1.5.9.1. Starting the engine
• 1.5.9.2. Engine shutdown
• 1.5.10. Driving
• 1.5.10.1. Driving
• 1.5.10.2. Travelling forwards
• 1.5.10.3. Travelling backwards
• 1.5.10.4. Changing the drive direction
• 1.5.10.5. Inching control
• 1.5.10.6. Starting on an incline
• 1.5.10.7. Parking
• 1.5.11. Steering system
• 1.5.12. Brake system
• 1.5.13. Lifting devices and attachments
• 1.5.13.1. Operating the lifting device
• 1.5.13.2. Operating attachments
• 1.5.14. Transporting loads
• 1.5.14.1. Load centre distance and load capacity
• 1.5.14.2. Picking up a load
• 1.5.14.3. Adjusting the fork spacing
• 1.5.14.4. Loading
• 1.5.14.5. Driving with a load
• 1.5.14.6. Unloading
• 1.5.14.7. Tow coupling
• 1.5.15. Before exiting the truck
• 1.5.16. Truck transport
• 1.5.16.1. Using a truck or flatbed trailer to carry the forklift truck
• 1.5.16.2. Lifting the truck with a crane
• 1.5.17. Truck storage
• 1.5.17.1. Measures to be taken prior to truck storage
• 1.5.17.2. Resuming use of the forklift truck
• 1.6. Maintenance
• 1.6.1. General information
• 1.6.2. Recommended fuels and oils
• 1.6.3. Service plan table
• 1.6.4. Cleaning the truck
• 1.6.5. Internal combustion engine
• 1.6.5.1. Changing the engine oil
• 1.6.5.2. Checking the engine oil level
• 1.6.5.3. Change the engine oil filter
• 1.6.5.4. Replacing the fuel filter.water trap
• 1.6.5.5. Changing the fuel prefilter
• 1.6.5.6. Changing the air filter insert and checking the vacuum switch
• 1.6.5.7. Cleaning the air filter insert
• 1.6.5.8. Emptying the fuel filter.water trap
• 1.6.5.9. Charging the fuel system
• 1.6.5.10. Adjusting the valve clearance.rocker arm
• 1.6.5.11. Checking the leak resistance of the intake and exhaust pipes
• 1.6.5.12. Cleaning and inspecting the injector
• 1.6.5.13. Checking and adjusting the radiator fan Vbelt
• 1.6.5.14. Replacing the radiator fan Vbelt (when necessary)
• 1.6.5.15. Checking the condition and fastening of the engine mounts
• 1.6.5.16. Checking or replacing the hoses in the fuel system and cooling system
• 1.6.5.17. Checking and cleaning the radiator fins
• 1.6.5.18. Changing the coolant
• 1.6.6. Drive mechanism and transmission system
• 1.6.6.1. Replacing the fine hydraulic transmission oil filter
• 1.6.6.2. Changing the hydraulic transmission crude oil filter
• 1.6.6.3. Clean the crude oil filter of the hydraulic transmission gear
• 1.6.6.4. Changing the oil of the hydraulic transmission gear
• 1.6.6.5. Checking the oil level of the hydraulic transmission
• 1.6.6.6. Change the drive axle gearbox oil
• 1.6.6.7. Checking the drive axle gearbox oil
• 1.6.6.8. Lubricate the conical roller bearings of the drive axle
• 1.6.6.9. Checking and adjusting the operating clearance of the selfadjusting brake apparatus
• 1.6.6.10. Clean and lubricate the steering axle
• 1.6.6.11. Checking the tyres for damage and foreign matter
• 1.6.6.12. Checking the tyre inflation pressure
• 1.6.6.13. Tightening the tyre nuts
• 1.6.7. Chassis and bodywork
• 1.6.7.1. Checking seat belt condition and correct operation
• 1.6.7.2. Checking the installation of the engine, hydraulic transmission gear and drive axle
• 1.6.7.3. Checking the fastening of the engine bracket, overhead guard, tilt cylinder, steering axle and wheel drive
• 1.6.8. Drivers cab
• 1.6.8.1. Checking the operation of the parking brake
• 1.6.8.2. Checking the operation of the service brake
• 1.6.8.3. Checking the normal operation of the inching control
• 1.6.8.4. Checking the driving brake and adjusting if necessary
• 1.6.8.5. Check the brake fluid level
• 1.6.8.6. Replacing the brake fluid
• 1.6.9. Electrics.electronics
• 1.6.9.1. Checking the battery status
• 1.6.9.2. Checking the condition and tightness of cables and connections
• 1.6.9.3. Checking the fuse box
• 1.6.10. Hydraulics
• 1.6.10.1. Changing the intake oil filter
• 1.6.10.2. Replacing the return oil filter
• 1.6.10.3. Change the breather filter
• 1.6.10.4. Changing the hydraulic oil
• 1.6.10.5. Checking the hydraulic oil level
• 1.6.10.6. Checking the leak resistance of the hydraulics, drive axle, variable speed transmission and line (visual inspection)
• 1.6.10.7. Checking the preload of the double hoses (if equipped with attachments)
• 1.6.11. Lifting system
• 1.6.11.1. Cleaning and lubricating the sideshift forks and checking connections
• 1.6.11.2. Check the fork arms and the fork arm quickrelease apparatus
• 1.6.11.3. Checking the operation and installation of the lift mast, lifting chain and limit block
• 1.6.11.4. Lubricate the lift mast and chains with chain spray
• 1.6.11.5. Lubricating the lift mast and tilt cylinder bearings
• 1.6.11.6. Adjusting the length of the lift chains, and lubricating using chain spray
• 1.7. Technical datasheet
• 1.7.1. HT25D, HT30D, HT35D model vehicle type sheet