Linde 1293-01 – E20B-01, E20BHP-01, E25B-01, E25BHP-01 Production site Jinan Operating Instructions SN C31293Y00001 and up

Description

• Model List:
  • E20B-01
  • E20BHP-01
  • E25B-01
  • E25BHP-01

• 1. series Electric Forklift TruckE20BHP, E25BHPNorth America
• 1.1. Table of content
• 1.2. Introduction
• 1.2.1. Scope
• 1.2.2. Obligations of the Equipment Owner
• 1.2.3. Operator Responsibilities
• 1.2.4. Proper use
• 1.2.5. Hazard messages
• 1.3. Safety
• 1.3.1. Before Operation
• 1.3.2. Operator Daily Checklist
• 1.3.3. Operating position
• 1.3.4. Pedestrians
• 1.3.5. Travel
• 1.3.6. Lifting and Lowering
• 1.3.7. Inclines, Ramps, Docks, Elevators
• 1.3.8. Avoiding Falls and Tipovers
• 1.3.9. Suspended Loads
• 1.3.10. Parking
• 1.3.11. Leadacid Battery Safety
• 1.3.12. Lithiumion Battery Safety
• 1.3.13. Safety During Maintenance
• 1.3.13.1. Personnel Qualifications
• 1.3.13.2. Hazardous Substances
• 1.3.14. Operator warning decals
• 1.3.14.1. Data plate
• 1.3.14.2. Parking brake warning decal
• 1.3.14.3. Voltage decal
• 1.3.14.4. Operator warning decal
• 1.3.14.5. Trained operator warning decal
• 1.3.14.6. Test or service warning decal
• 1.3.14.7. Never stand or walk under forks warning decal
• 1.3.14.8. Do not lift personnel warning decal
• 1.3.14.9. Crushed fingers warning decal
• 1.3.14.10. No step warning decal
• 1.3.14.11. Tipover warning decal
• 1.3.14.12. Back up alarm warning decal
• 1.3.14.13. Hood latch warning decal
• 1.3.14.14. Lithiumion safety rules warning decal
• 1.4. Overview
• 1.4.1. Technical Description
• 1.4.2. Truck Components
• 1.4.3. Controls
• 1.4.4. Display Unit
• 1.4.5. Definition of directions
• 1.4.6. Decal and Data Plate Location
• 1.4.7. Data Plate
• 1.5. Operation
• 1.5.1. Unloading and Preparing a New Truck for Operation
• 1.5.2. Adjusting the Operators Seat
• 1.5.3. Steering Column Adjustment
• 1.5.4. Seat Belt
• 1.5.5. Operating the Display Unit
• 1.5.6. Turning the Truck On and Off
• 1.5.7. Access Control Systems (optional equipment)
• 1.5.8. Driving
• 1.5.9. Braking
• 1.5.10. Steering System
• 1.5.11. Emergency Stop Switch
• 1.5.12. Horn
• 1.5.13. Fork Position Adjustment
• 1.5.14. Hydraulic Controls
• 1.5.15. Lighting
• 1.5.16. Fan (optional equipment)
• 1.5.17. Battery Operations
• 1.5.17.1. Reading Battery Charge Level
• 1.5.17.2. Opening and Closing the Battery Cover
• 1.5.17.3. Battery Power Switch
• 1.5.17.4. Connecting the Battery to an External Charger
• 1.5.17.5. On Board Battery Charger (optional equipment)
• 1.5.17.6. Charging the Battery with the OnBoard Charger (optional equipment)
• 1.5.17.7. Removing the Battery
• 1.5.18. Towing Loads
• 1.5.19. Manual Lowering of Fork Carriage
• 1.5.20. Towing the Truck
• 1.5.21. Securing the Truck for Transport
• 1.5.22. Hoisting the Truck
• 1.6. Maintenance
• 1.6.1. Personnel Qualifications
• 1.6.2. Cleaning
• 1.6.2.1. Cleaning the Truck
• 1.6.2.2. Cleaning the Lift Chains
• 1.6.3. Operator Inspection and Maintenance
• 1.6.3.1. Daily Inspection Overview
• 1.6.3.2. Daily Inspection Checklist
• 1.6.3.3. Check for fluid leakage
• 1.6.3.4. Check overhead guard
• 1.6.3.5. Check hydraulic cylinders
• 1.6.3.6. Check lift chains
• 1.6.3.7. Check fork carriage
• 1.6.3.8. Check battery cover latch
• 1.6.3.9. Check battery connector
• 1.6.3.10. Check hydraulic oil level
• 1.6.3.11. Check wheels and tires
• 1.6.3.12. Check the steering axle
• 1.6.3.13. Check decal condition
• 1.6.3.14. Check control lever bellows
• 1.6.3.15. Check the seat and seat belt
• 1.6.3.16. Antistatic strap (optional equipment)
• 1.6.3.17. Operational checks
• 1.6.4. Routine Lubrication and Inspection
• 1.6.4.1. Routine Lubrication and Inspection Intervals
• 1.6.4.2. Check the Brake Fluid Level
• 1.6.4.3. Checking Gear Oil Level
• 1.6.4.4. Steering Axle Lubrication
• 1.6.4.5. Hydraulic Tank Pressure Valve Test
• 1.6.4.6. Inspect and Lubricate Pedal Assemblies
• 1.6.4.7. Lubricating the Sideshifter (optional equipment)
• 1.6.4.8. Check and Lubricate Lift Chains
• 1.6.4.9. Checking Reeving Hose Preload (optional equipment)
• 1.6.5. Scheduled Maintenance
• 1.6.5.1. General Maintenance Information
• 1.6.5.2. Sideshifter Maintenance Intervals
• 1.6.5.3. Scheduled Maintenance Chart
• 1.6.5.4. Sideshifter Maintenance (optional equipment)
• 1.6.6. Fluids and Lubricants
• 1.6.6.1. Capacities
• 1.6.6.2. Fluid and Lubricant Specifications
• 1.6.7. Troubleshooting
• 1.6.7.1. Fuses and Relays
• 1.7. Specifications
• 1.7.1. Dimensions
• 1.7.2. Specifications E20BHP and E25BHP
• 1.7.3. Mast Heights
• 2. Lithiumion batteryLG11, GF11, GF12, GF13, KG11, KG12, KG13, KG14, KG15, KG16, KG17
• 2.1. Table of content
• 2.2. Overview
• 2.2.1. Purpose of use
• 2.2.2. Lithiumion battery product series
• 2.2.3. Scope of use
• 2.2.4. Target personnel
• 2.2.5. Environmental protection
• 2.3. Safety
• 2.3.1. Safety philosophy
• 2.3.2. Customer obligations
• 2.3.3. Personnel qualification requirements
• 2.3.4. General safety requirements
• 2.3.5. Responding to emergencies
• 2.3.6. Explanation of technical terms
• 2.4. General view
• 2.4.1. Product appearance
• 2.4.2. Identification plates
• 2.4.3. Dataplate (for export)
• 2.4.4. Product identification
• 2.5. Operating instructions
• 2.5.1. Operating instructions
• 2.5.2. Safety matters and precautions
• 2.5.3. Battery temperature properties
• 2.5.4. Battery system transportation requirements
• 2.5.5. Predriving inspection
• 2.5.6. Requirements for vehicles in normal operation
• 2.5.7. Requirements for vehicles in longterm storage
• 2.5.8. Procedure for the user to connect and disconnect electricity for discharge
• 2.5.9. User charging procedure and precautions
• 2.5.10. Emergency battery life function
• 2.5.11. Lithium battery replacement
• 2.5.12. Description of display unit screens
• 2.5.13. Error code definitions for lithiumion battery products
• 2.5.14. Product error codes display
• 2.6. Maintenance
• 2.6.1. Battery maintenance operations
• 2.6.2. Regular inspection requirements
• 2.7. Warranty description
• 2.7.1. Quality assurance and warranty period
• 2.7.2. Scope of quality assurance and warranty responsibility exemptions
• 2.8. Technical parameters
• 2.8.1. Technical parameters (GF11, GF12, GF13)
• 2.8.2. Technical parameters (KG11)
• 2.8.3. Technical parameters (KG13)
• 2.8.4. Technical parameters (KG14)
• 2.8.5. Technical parameters (KG15)
• 2.8.6. Technical parameters (KG16)
• 2.8.7. Technical parameters (KG17)