Linde 1468-01 – C4026CH – C4535CH, C4230TL – C4540TL Operating Instructions SN 09.11 and up

Description

• Model List:
  • C4026CH – C4535CH
  • C4230TL – C4540TL

• 1. ReachstackerC4230TL C4540TL, C4020CH C4535CH
• 1.1. Table of content
• 1.2. Introduction
• 1.2.1. Your Linde truck
• 1.2.2. Technical Description
• 1.2.3. Intended use
• 1.2.4. Improper use
• 1.2.5. Symbols used
• 1.2.6. Commissioning
• 1.2.7. Engine registration
• 1.2.8. Illustrations within this manual
• 1.2.9. EC declaration of conformity
• 1.3. Safety
• 1.3.1. Safety rules
• 1.3.1.1. Safety rules
• 1.3.1.2. Handling Fuel, Lubricants and Coolant
• 1.3.1.3. Residual risks
• 1.3.1.4. Stability
• 1.3.2. Frequency characteristic for human body vibrations
• 1.3.2.1. Frequency characteristic for human body vibrations
• 1.3.3. Noise emission data
• 1.3.3.1. Noise emission data
• 1.4. Overview
• 1.4.1. General view of the truck
• 1.4.2. General view of the handler
• 1.4.3. Controls and Indicators
• 1.4.4. Gauges, switches and warning lights
• 1.5. Operation
• 1.5.1. Wheel removal drive axle
• 1.5.2. Wheel removal steer axle
• 1.5.3. Wheel assembly inspection
• 1.5.4. Wheel refitting drive axle
• 1.5.5. Wheel refitting steer axle
• 1.5.6. Examples of restraining devices
• 1.5.7. Mirrors
• 1.5.8. Cab door opening and closing
• 1.5.9. Opening the engine and transmission cover
• 1.5.10. Opening the working hydraulic system oil tank cover
• 1.5.11. Opening the brake hydraulic system oil tank cover
• 1.5.12. Opening the battery and air filter compartment door
• 1.5.13. Opening the fuse box cover
• 1.5.14. Adjusting the drivers seat
• 1.5.15. Isolating the battery
• 1.5.16. Check battery condition
• 1.5.17. Check working hydraulic system oil level
• 1.5.18. Check brake hydraulic system oil level
• 1.5.19. Check engine oil level
• 1.5.20. Automatic greasing tank level check
• 1.5.21. Checking the fuel level
• 1.5.22. Filling fuel
• 1.5.23. Filling reductant
• 1.5.24. Gearbox oil level check
• 1.5.25. Check coolant level in header tank
• 1.5.26. Check windscreen washer reservoir fluid level
• 1.5.27. Checking the twistlocks and warning lights for proper operation
• 1.5.28. Normal start
• 1.5.29. Jump start procedure
• 1.5.30. Truck status display
• 1.5.31. Malfunctions during operation
• 1.5.32. Overload safety switch
• 1.5.33. Startup indications
• 1.5.34. Air conditioning operation
• 1.5.35. Driving
• 1.5.36. Gear shift control
• 1.5.37. Steering
• 1.5.38. Stopping the truck
• 1.5.39. Operating transmission dump
• 1.5.40. Service brake
• 1.5.41. Parking brake
• 1.5.42. Truck lighting and turn indicators
• 1.5.43. Operating the horn
• 1.5.44. Turning on the front windscreen wiper
• 1.5.45. Opening the fuse box cover
• 1.5.46. Fuses
• 1.5.47. Boom and handler controls
• 1.5.48. Before lifting a load
• 1.5.49. Picking up a container
• 1.5.50. Travelling with loads
• 1.5.51. Depositing the load
• 1.5.52. Parking the truck
• 1.5.53. Trailer coupling
• 1.5.54. Towing
• 1.5.55. Hoisting the truck
• 1.5.56. Transporting the truck
• 1.5.57. Instructions on the safe use of lifting eyes on the spreader
• 1.5.58. Taking the truck out of operation
• 1.5.59. Taking the truck out of service SCR
• 1.6. Maintenance
• 1.6.1. General remarks
• 1.6.1.1. Wheel removal drive axle
• 1.6.1.2. Wheel removal steer axle
• 1.6.1.3. Wheel assembly inspection
• 1.6.1.4. Wheel refitting drive axle
• 1.6.1.5. Wheel refitting steer axle
• 1.6.1.6. Examples of restraining devices
• 1.6.1.7. General information
• 1.6.1.8. Work on the boom and the front part of the truck
• 1.6.1.9. Inspection and maintenance data
• 1.6.1.10. Fuel and oil recommendations
• 1.6.1.11. Check the condition of structured components
• 1.6.1.12. Truck welds inspection
• 1.6.2. Inspection and maintenance schedule
• 1.6.2.1. Inspection and maintenance schedule
• 1.6.2.2. Service plan
• 1.6.2.3. h Service plan
• 1.6.2.4. h Service plan
• 1.6.2.5. h Service plan
• 1.6.2.6. h Service plan
• 1.6.2.7. h Service plan
• 1.6.2.8. h Service plan
• 1.6.3. Engine
• 1.6.3.1. Check engine oil level
• 1.6.3.2. Engine oil replace
• 1.6.3.3. Engine oil filter change
• 1.6.3.4. Centrifugal oil cleaner cleaning
• 1.6.3.5. Drain the fuel filter
• 1.6.3.6. Fuel filter replace
• 1.6.3.7. Fuel system bleed
• 1.6.3.8. Replace reductant filter
• 1.6.3.9. Check the air filter
• 1.6.3.10. Air filter assembly check
• 1.6.3.11. Change the air filter safety element
• 1.6.3.12. Check the engine mountings
• 1.6.3.13. Clean the radiator and check for leaks
• 1.6.3.14. Check the injection nozzles
• 1.6.3.15. Valve clearances checking and adjusting
• 1.6.3.16. Check the intake and exhaust systems for leaks and tightness
• 1.6.3.17. Check the cooling system for leaks and tightness
• 1.6.3.18. Cooling system clean
• 1.6.3.19. Coolant change
• 1.6.3.20. Check the vibration damper
• 1.6.3.21. Drive belt Inspect
• 1.6.3.22. Fan hub, belt driven
• 1.6.3.23. Check the turbocharger
• 1.6.4. Gearbox
• 1.6.4.1. Gearbox oil change and oil filling capacity
• 1.6.4.2. Gearbox oil filter remove install
• 1.6.4.3. Check the gearbox mountings
• 1.6.5. Chassis, bodywork and fittings
• 1.6.5.1. Clean the truck
• 1.6.5.2. Check seat belt for condition and correct operation
• 1.6.5.3. Tighten wheel nuts
• 1.6.5.4. Check the tyres for damage and foreign objects
• 1.6.5.5. Check the cab mountings
• 1.6.5.6. Truck welds inspection
• 1.6.6. Chassis frame
• 1.6.6.1. Check steer axle hub oil level
• 1.6.6.2. Clean and lubricate steer axle, check the mounting
• 1.6.6.3. Check and lubricate the drive shaft
• 1.6.6.4. Check the drive axle mounting
• 1.6.6.5. Check the drive axle centre differential oil level
• 1.6.6.6. Check the drive axle hub differential oil level
• 1.6.6.7. Change the drive axle hub differential oil
• 1.6.6.8. Check and adjust hub bearings
• 1.6.7. Controls
• 1.6.7.1. Check the steering lock
• 1.6.7.2. Check the parking brake condition and mounting
• 1.6.7.3. Check the brake disc wear
• 1.6.7.4. Air conditioning diagnostics
• 1.6.8. Electrics
• 1.6.8.1. Check battery condition
• 1.6.8.2. Check electric cables, connectors and connections for conditionand tightness
• 1.6.9. Hydraulics
• 1.6.9.1. Check the hydraulic system, pumps, valves and lines
• 1.6.9.2. Change the pilot circuit filter
• 1.6.9.3. Change the working hydraulic system oil return filter
• 1.6.9.4. Change the brake hydraulic system oil pressure and suction filters
• 1.6.9.5. Change the brake hydraulic system oil pressure filter
• 1.6.9.6. Change the brake hydraulic system oil
• 1.6.9.7. Change the hydraulic oil working system
• 1.6.10. Load lift system
• 1.6.10.1. Check and lubricate boom cylinder, boom pivot and sliding bearings
• 1.6.10.2. Boom pivot bearings check
• 1.6.10.3. Lubricate slewing ring bearing and gear
• 1.6.10.4. Slew gearbox and brake oil level check
• 1.6.10.5. Check and lubricate the twistlocks
• 1.6.10.6. Spreader wear pads check
• 1.6.10.7. Check and lubricate feet at the bottom of each leg
• 1.6.10.8. Change the twistlocks
• 1.6.11. Special equipment, accessories
• 1.6.11.1. Check the central lubrication lubricating points
• 1.6.11.2. Fill central lubrication canister with grease
• 1.6.12. Troubleshooting
• 1.6.12.1. Troubleshooting guide Diesel engine
• 1.6.12.2. Troubleshooting guide hydraulic system
• 1.6.13. User manual feedback
• 1.6.13.1. User manual improvement record.
• 1.7. Technical Data
• 1.7.1. Datasheet
• 1.7.1.1. Technical Data