Linde 356-10 – C400 Operating Instructions SN 03.06 and up SN up to 10.13

Description

• Model List:
  • C400

• 1. Linde Forklift Truck356_C400
• 1.1. Table of content
• 1.2. Introduction
• 1.2.1. Your 356 Forklift Truck
• 1.2.2. Technical Description
• 1.2.3. Intended use
• 1.2.4. Improper use
• 1.2.5. Symbols Used
• 1.2.6. Commissioning
• 1.2.7. Truck Takeover
• 1.2.8. EC declaration of conformity
• 1.3. Safety
• 1.3.1. Safety Rules
• 1.3.1.1. Safety Rules
• 1.3.1.2. Handling Fuel, Lubricants and Coolant
• 1.3.1.3. Residual risks
• 1.3.1.4. Stability
• 1.4. Overview
• 1.4.1. General view of Truck
• 1.4.2. Type Plates
• 1.4.3. Controls
• 1.4.4. Controls, Switches, Gauges and Warning Lights
• 1.5. Operation
• 1.5.1. Wheel removal drive axle
• 1.5.2. Wheel removal steer axle
• 1.5.3. Wheel assembly inspection
• 1.5.4. Wheel refitting drive axle
• 1.5.5. Wheel refitting steer axle
• 1.5.6. Examples of restraining devices
• 1.5.7. Mirrors
• 1.5.8. Cab door opening and closing
• 1.5.9. Emergency exit
• 1.5.10. Opening the bonnet
• 1.5.11. Opening the transmission cover
• 1.5.12. Opening the cabin rear compartment door
• 1.5.13. Opening the working hydraulic system oil tank cover
• 1.5.14. Opening the brake hydraulic system oil tank cover
• 1.5.15. Opening the battery and air filter compartment door
• 1.5.16. Opening the radiator grille
• 1.5.17. Opening the fuse box cover
• 1.5.18. Isolating the battery
• 1.5.19. Check tyre condition and pressure
• 1.5.20. Tighten wheel nuts
• 1.5.21. Check working hydraulic system oil level
• 1.5.22. Check brake hydraulic system oil level
• 1.5.23. Check battery condition
• 1.5.24. Check the brake relay system oil level
• 1.5.25. Check coolant level in radiator header tank
• 1.5.26. Check engine oil level
• 1.5.27. Check windscreen washer reservoir fluid level
• 1.5.28. Checking the fuel level
• 1.5.29. Filling fuel
• 1.5.30. Check the transmission oil level
• 1.5.31. Checking the handler for visible damage
• 1.5.32. Checking the twistlocks and warning lights for proper operation
• 1.5.33. Adjusting the drivers seat
• 1.5.34. Normal start
• 1.5.35. Malfunctions during operation
• 1.5.36. Overload safety switch
• 1.5.37. Startup indications
• 1.5.38. Truck status display
• 1.5.39. Gear shift control
• 1.5.40. Stopping the truck
• 1.5.41. Operating transmission dump
• 1.5.42. Steering
• 1.5.43. Service brake
• 1.5.44. Parking brake
• 1.5.45. Automatic Parking brake operation
• 1.5.46. Turning on the lights
• 1.5.47. Operating the hazard warning lights
• 1.5.48. Operating the horn
• 1.5.49. Turning on the front windscreen wiper
• 1.5.50. To operate the cab preheater system
• 1.5.51. Fuses
• 1.5.52. Mast and handler controls
• 1.5.53. Spreader
• 1.5.54. Operating the twistlocks
• 1.5.55. Before lifting a load
• 1.5.56. Picking up a container
• 1.5.57. Travelling with loads
• 1.5.58. Depositing the load
• 1.5.59. Parking the truck
• 1.5.60. Trailer coupling
• 1.5.61. Towing
• 1.6. Maintenance
• 1.6.1. General remarks
• 1.6.1.1. Wheel removal drive axle
• 1.6.1.2. Wheel removal steer axle
• 1.6.1.3. Wheel assembly inspection
• 1.6.1.4. Wheel refitting drive axle
• 1.6.1.5. Wheel refitting steer axle
• 1.6.1.6. Examples of restraining devices
• 1.6.1.7. Taking the truck out of operation
• 1.6.1.8. General information
• 1.6.1.9. Work on the mast, handler and the front part of the truck
• 1.6.1.10. Hoisting the truck
• 1.6.1.11. Inspection and maintenance data
• 1.6.1.12. Fuel and oil recommendations
• 1.6.1.13. Check the condition of structured components
• 1.6.1.14. Truck welds inspection
• 1.6.2. Inspection and maintenance schedule
• 1.6.2.1. General overall check
• 1.6.2.2. Daily checks
• 1.6.2.3. As required Service plan
• 1.6.2.4. h service plan
• 1.6.2.5. h service plan
• 1.6.2.6. h service plan
• 1.6.2.7. h service plan
• 1.6.2.8. h service plan
• 1.6.2.9. h service plan
• 1.6.2.10. h service plan
• 1.6.3. Engine
• 1.6.3.1. Check engine oil level
• 1.6.3.2. Change the engine oil
• 1.6.3.3. Change the engine oil filters
• 1.6.3.4. Drain the fuel filter
• 1.6.3.5. Change the fuel filter
• 1.6.3.6. Prime the fuel system
• 1.6.3.7. Check the air filter
• 1.6.3.8. Change the air filter safety element
• 1.6.3.9. Change the air filter element check the vacuum switch
• 1.6.3.10. Check the cooling system for leaks and tightness
• 1.6.3.11. Flush the cooling system
• 1.6.3.12. Change engine coolant
• 1.6.3.13. Check drive belt tension
• 1.6.3.14. Check the fan drive idler pulley assembly
• 1.6.3.15. Fan hub, belt driven
• 1.6.3.16. Clean the radiator and check for leaks
• 1.6.3.17. Check the engine mountings
• 1.6.3.18. Check the intake and exhaust systems for leaks and tightness
• 1.6.3.19. Check the vibration damper
• 1.6.3.20. Check the turbocharger
• 1.6.3.21. Check valve clearances
• 1.6.4. Gearbox
• 1.6.4.1. Change the transmission oil
• 1.6.4.2. Change transmission oil filters
• 1.6.4.3. Check transmission mountings
• 1.6.5. Chassis, bodywork and fittings
• 1.6.5.1. Clean the truck
• 1.6.5.2. Check seat belt for condition and correct operation
• 1.6.5.3. Tighten wheel nuts
• 1.6.5.4. Check the tyres for damage and foreign objects
• 1.6.5.5. Check the cab mountings
• 1.6.5.6. Truck welds inspection
• 1.6.6. Chassis frame
• 1.6.6.1. Check steer axle hub oil level
• 1.6.6.2. Change the steer axle hub differential oil
• 1.6.6.3. Clean and lubricate steer axle, check the mounting
• 1.6.6.4. Check the drive axle centre differential oil level
• 1.6.6.5. Change the drive axle centre differential oil
• 1.6.6.6. Check the drive axle hub differential oil level
• 1.6.6.7. Change the drive axle hub differential oil
• 1.6.6.8. Check the drive axle mounting
• 1.6.6.9. Check and lubricate the drive shaft
• 1.6.6.10. Check and adjust hub bearings
• 1.6.7. Controls
• 1.6.7.1. Check the steering lock
• 1.6.7.2. Check the parking brake condition and mounting
• 1.6.7.3. Check the brake disc wear
• 1.6.8. Electrics
• 1.6.8.1. Check battery condition
• 1.6.8.2. Check electric cables, connectors and connections for conditionand tightness
• 1.6.9. Hydraulics
• 1.6.9.1. Check the hydraulic system, pumps, valves and lines
• 1.6.9.2. Change the working hydraulic system oil suction filters
• 1.6.9.3. Change the hydraulic oil working system
• 1.6.9.4. Change the brake hydraulic system oil suction filter
• 1.6.9.5. Change the brake hydraulic system oil pressure filter
• 1.6.9.6. Change the brake hydraulic system oil
• 1.6.10. Load lift system
• 1.6.10.1. Check condition of mast, handler, gantry and mountings
• 1.6.10.2. Check and lubricate the mast and tilt cylinder pivot pins
• 1.6.10.3. Check and lubricate the mast main and side thrust bearings
• 1.6.10.4. Check the condition and security of the lift chains
• 1.6.10.5. Check and adjust the lift chain length and lubricate with chainspray
• 1.6.10.6. Change the lift chains
• 1.6.10.7. Check and lubricate gantry main and side thrust bearings
• 1.6.10.8. Check and lubricate the twistlocks
• 1.6.10.9. Change the twistlocks
• 1.6.10.10. Check and lubricate the handler sliding bearings
• 1.6.10.11. Lubricate the locking cylinder pin on the handler
• 1.6.10.12. Check and lubricate the handler suspension and hydraulic cylinderbearings
• 1.6.11. Special equipment, accessories
• 1.6.11.1. Check the central lubrication lubricating points
• 1.6.11.2. Fill central lubrication canister with grease
• 1.6.12. Trouble shooting
• 1.6.12.1. Troubleshooting guide Diesel engine
• 1.6.12.2. Troubleshooting guide hydraulic system
• 1.6.13. User manual feedback
• 1.6.13.1. User manual improvement record.
• 1.7. Technical Data
• 1.7.1. Datasheet
• 1.7.1.1. Technical Datasheet
• 1.7.1.2. Technical Datasheet