Linde 386-01 – E14 EX 3GD, E16 EX 3GD, E18 EX 3GD, E20 EX 3GD Operating Instructions SN up to 09.14

Description

• Model List:
  • E14 EX 3GD
  • E16 EX 3GD
  • E18 EX 3GD
  • E20 EX 3GD

• 1. Electric forklift truckE14EX E20EX
• 1.1. Table of content
• 1.2. Introduction
• 1.2.1. Your industrial truck
• 1.2.2. Intended use
• 1.2.3. Impermissible use
• 1.2.4. Basic information on explosion protection
• 1.2.5. Description of use and climatic conditions
• 1.2.6. Symbols used
• 1.2.7. Technical description
• 1.2.8. Receiving the industrial truck
• 1.2.9. Legal requirements for placing on the market
• 1.3. Safety
• 1.3.1. Safety regulations
• 1.3.2. Residual risks
• 1.3.3. Stability
• 1.3.4. In the case of tipover
• 1.3.5. Handling consumables
• 1.3.6. Qualified person
• 1.3.7. Regulations
• 1.4. Overview
• 1.4.1. Identification plate.adhesive label
• 1.4.2. Truck overview
• 1.4.3. Nameplate
• 1.4.4. Operating devices
• 1.4.5. Zone 2 display unit
• 1.4.6. Zone 22 display unit
• 1.5. Operation
• 1.5.1. Service plan before initial commissioning
• 1.5.2. Instructions for runningin
• 1.5.3. Preshift checks
• 1.5.4. Standard equipment
• 1.5.4.1. Adjusting drivers seat
• 1.5.4.2. Entering and exiting the truck
• 1.5.4.3. Adjusting the steering column
• 1.5.4.4. Adjusting the time, zone 2
• 1.5.4.5. Adjusting the time, zone 22
• 1.5.4.6. Seat belt
• 1.5.4.7. Switching the truck on and off
• 1.5.4.8. Driving (dualpedal operation)
• 1.5.4.9. Driving (singlepedal operation)
• 1.5.4.10. Steering system
• 1.5.4.11. Brake system
• 1.5.4.12. Horn
• 1.5.4.13. JoystickCentral lever operation
• 1.5.4.14. Emergency off switch
• 1.5.5. Special equipment
• 1.5.5.1. Lighting
• 1.5.6. Working with a load
• 1.5.6.1. Before load pick up
• 1.5.6.2. Adjust fork arm distance
• 1.5.6.3. Taking up load
• 1.5.6.4. Driving under load
• 1.5.6.5. Setting down loads
• 1.5.6.6. Towing device
• 1.5.7. Loading.transporting
• 1.5.7.1. Removing the lift mast
• 1.5.7.2. Driving without the lift mast
• 1.5.7.3. Crane loading
• 1.5.7.4. Transportation by truck or low loading truck
• 1.5.8. Exiting the truck
• 1.5.8.1. Before exiting the truck
• 1.6. Servicing
• 1.6.1. General information
• 1.6.2. Working on the lift mast and at the front of the truck
• 1.6.3. Inspection and maintenance data
• 1.6.4. Recommendations for consumables
• 1.6.5. Inspection and maintenance overview
• 1.6.5.1. Service plan after 50 hours after 3 months at the latest
• 1.6.5.2. Service plan every 500 hours after 6 months at the latest
• 1.6.5.3. Service plan every 1000 hours after a year at the latest
• 1.6.5.4. Service plan every 2000 hours after 2 years at the latest
• 1.6.6. Gearbox
• 1.6.6.1. Checking the planetary transmission oil level
• 1.6.6.2. Checking the planetary transmission for leaks
• 1.6.6.3. Changing the oil in the planetary transmission
• 1.6.6.4. Checking and adjusting the side stops on the drive axle
• 1.6.7. Chassis, bodywork and fittings
• 1.6.7.1. Checking the mountings Counterweight at the chassis, overhead guard
• 1.6.7.2. General information.cleaning
• 1.6.7.3. Cleaning the truck
• 1.6.7.4. Opening and closing the battery hood
• 1.6.7.5. Checking and adjusting the battery door interlock
• 1.6.7.6. Seat belt Checking the condition and correct operation
• 1.6.7.7. Check bellows on joystick
• 1.6.7.8. Tilt cylinder bearings Checking for wear
• 1.6.7.9. Check other bearings and joints and oil
• 1.6.7.10. Other cleaning and greasing
• 1.6.8. Chassis frame
• 1.6.8.1. Checking the brake system
• 1.6.8.2. Checking earthing straps
• 1.6.8.3. Checking the tyres
• 1.6.8.4. Changing wheels
• 1.6.8.5. Tighten wheel fastenings
• 1.6.8.6. Cleaning the turntable steering axle
• 1.6.8.7. Cleaning and lubricating the combined axle
• 1.6.8.8. Checking the heat sinks of the drive axle for contamination, cleaning if necessary
• 1.6.9. Operating devices
• 1.6.9.1. Check pedals and linkage and oil
• 1.6.10. Electrics.electronics
• 1.6.10.1. Battery check
• 1.6.10.2. Checking the battery charge state
• 1.6.10.3. Connecting the battery to an external battery charger
• 1.6.10.4. Replacing the battery
• 1.6.10.5. Checking the main contactor (switchon contactor)
• 1.6.10.6. Adjusting the accelerator
• 1.6.10.7. Cleaning and checking fans for correct operation
• 1.6.10.8. Checking the condition and secure attachment of electric cables, cable connectors, cable connections and explosionprotected screw joints
• 1.6.11. Hydraulics
• 1.6.11.1. Working and steering hydraulics (hydraulic tank)
• 1.6.11.2. Checking the working and steering hydraulics for leaks
• 1.6.11.3. Changing the breather filter
• 1.6.11.4. Changing the pressure filter
• 1.6.11.5. Changing the suction filter
• 1.6.11.6. Changing the hydraulic oil
• 1.6.11.7. Double hosesChecking the pretension
• 1.6.12. Load lift system
• 1.6.12.1. Tightening the lift mast mounting
• 1.6.12.2. Cleaning and spraying the lift mast chain
• 1.6.12.3. Adjusting the lift mast chain
• 1.6.12.4. Checking the mounting, condition and function of the lift mast, lift mast chains, lift cylinders and end stops
• 1.6.12.5. Checking the hose carrier
• 1.6.12.6. Checking fork arms and arm safety devices
• 1.6.13. Special equipment
• 1.6.13.1. Clean and grease the sideshift, check that it is securely fastened
• 1.6.13.2. Checking the slide guides on the sideshift (special equipment) for wear
• 1.6.14. Troubleshooting
• 1.6.14.1. Fuses for basic equipment
• 1.6.14.2. Fuses for special equipment
• 1.6.14.3. Diagnostic connector
• 1.6.14.4. Fork carriage emergency lowering
• 1.6.14.5. Emergency exit with attached rear window
• 1.6.14.6. Towing regulations
• 1.6.14.7. Shutting down the industrial truck
• 1.6.14.8. Disposal of old trucks
• 1.6.14.9. Malfunctions during operation
• 1.7. Technical data
• 1.7.1. Type sheet E 14 EX 3GD
• 1.7.2. Type sheet E 16 EX 3GD
• 1.7.3. Type sheet E 16 EX L 3GD
• 1.7.4. Type sheet E 16 EX P 3GD
• 1.7.5. Type sheet E 20 EX L 3GD
• 1.7.6. Type sheet E 20 EX PL 3GD
• 1.7.7. Vibration characteristics for bodily vibrations
• 1.7.8. Noise emission values