Linde 396-01 – H50D EX, H60D EX Operating Instructions

Description

• Model List:
  • H50D EX
  • H60D EX

• 1. Diesel trucksH50D.Ex, H60D.Ex, H70D.Ex, H80D.Ex
• 1.1. Table of content
• 1.2. Introduction
• 1.2.1. Your truck
• 1.2.2. Intended use
• 1.2.3. Impermissible use
• 1.2.4. Basic information on explosion protection
• 1.2.5. Description of use and climatic conditions
• 1.2.6. Symbols used
• 1.2.7. Technical description
• 1.2.8. Taking delivery of the industrial truck
• 1.2.9. Legal requirements for placing on the market
• 1.3. Safety
• 1.3.1. Safety guidelines
• 1.3.2. Residual risks
• 1.3.3. Stability
• 1.3.4. In the case of tipover
• 1.3.5. Handling consumables
• 1.3.6. Qualified person
• 1.3.7. Regulations
• 1.3.8. Fit attachments
• 1.3.9. Fork carriage emergency lowering
• 1.3.10. Emergency exit with attached rear window
• 1.4. Overview
• 1.4.1. Identification plates
• 1.4.2. Nameplate
• 1.4.3. Truck overview
• 1.4.4. Controls
• 1.4.5. Display unit
• 1.5. Operation
• 1.5.1. Service plan before initial commissioning
• 1.5.2. Instructions for runningin
• 1.5.3. Preshift checks
• 1.5.4. Standard equipment
• 1.5.4.1. Entering and exiting the truck
• 1.5.4.2. Adjusting the drivers seat
• 1.5.4.3. Adjusting the steering column
• 1.5.4.4. Setting the clock
• 1.5.4.5. Seat belt
• 1.5.4.6. Starting and stopping the internal combustion engine (dualpedal operation)
• 1.5.4.7. Driving (dualpedal operation)
• 1.5.4.8. Starting and stopping the internal combustion engine (singlepedal operation)
• 1.5.4.9. Driving (singlepedal operation)
• 1.5.4.10. Steering system
• 1.5.4.11. Brake system
• 1.5.4.12. horn
• 1.5.4.13. Joystick with central lever operation
• 1.5.4.14. Joystick with single lever operation
• 1.5.5. Special equipment
• 1.5.5.1. Depressurisation
• 1.5.5.2. Drivers cab
• 1.5.5.3. Lighting
• 1.5.5.4. Windscreen wipers
• 1.5.5.5. Heating system, air conditioning
• 1.5.6. Working with a load
• 1.5.6.1. Before taking up load
• 1.5.6.2. Adjusting the fork arm distance
• 1.5.6.3. Loading
• 1.5.6.4. Taking up loads
• 1.5.6.5. Travelling with load
• 1.5.6.6. Setting down loads
• 1.5.6.7. Towing device
• 1.5.7. Before leaving the truck
• 1.5.8. Loading.transporting
• 1.5.8.1. Removing.attaching the lift mast
• 1.5.8.2. Securing the overhead guard against moving forwards or backwards
• 1.5.8.3. Loading
• 1.5.8.4. Transportation by lorry or lowbed semitrailer
• 1.6. Servicing
• 1.6.1. General information
• 1.6.2. Inspection and maintenance data
• 1.6.3. Recommendations for consumables
• 1.6.4. Inspection and maintenance overview
• 1.6.4.1. Service plan as required
• 1.6.4.2. hour service plan
• 1.6.4.3. hour service plan
• 1.6.4.4. hour service plan
• 1.6.4.5. hour service plan
• 1.6.4.6. hour service plan
• 1.6.4.7. hour service plan
• 1.6.4.8. hour service plan
• 1.6.5. Engine
• 1.6.5.1. Checking the engine oil level
• 1.6.5.2. Changing the engine oil
• 1.6.5.3. Changing the engine oil filter
• 1.6.5.4. Fuel
• 1.6.5.5. Draining the fuel system water strainer
• 1.6.5.6. Changing the fuel filter
• 1.6.5.7. Changing the fuel prefilter
• 1.6.5.8. Bleeding the fuel system
• 1.6.5.9. Cleaning the fuel tank ventilation hose
• 1.6.5.10. Checking the coolant level
• 1.6.5.11. Changing the coolant
• 1.6.5.12. Check the coolant concentration
• 1.6.5.13. Checking coolant level for exhaust gas and turbocharger
• 1.6.5.14. Clean the water cooler and hydraulic oil cooler and check for leaks
• 1.6.5.15. Checking the condition and secure positioning of the engine support and engine mounting
• 1.6.5.16. Checking the condition and tension of the Vribbed belt
• 1.6.5.17. Changing the Vribbed belt
• 1.6.5.18. Changing the air filter cartridge, checking the vacuumoperated switch
• 1.6.5.19. Changing the air filter safety cartridge
• 1.6.5.20. Checking the dust discharge valve
• 1.6.5.21. Checking the intake and exhaust pipes for leaks
• 1.6.5.22. Clean the heat exchanger
• 1.6.5.23. Draining water from the intercooler
• 1.6.5.24. Checking the valve clearance
• 1.6.5.25. Regenerating the changing particle filter
• 1.6.5.26. Draining water from the water trap at the changing particle filter (special equipment)
• 1.6.5.27. Cleaning the water trap at the changing particle filter (special equipment)
• 1.6.5.28. Cleaning the pressure control device at the changing particle filter (special equipment)
• 1.6.6. Gearbox
• 1.6.6.1. Planetary transmission Checking the oil level and checking for leaks
• 1.6.6.2. Planetary transmission Changing the oil and cleaning the magnetic plug
• 1.6.6.3. Checking the fastenings of the axle clamps
• 1.6.6.4. Checking the hydraulic pumps mounting on the engine
• 1.6.7. Chassis, bodywork and fittings
• 1.6.7.1. Cleaning the truck
• 1.6.7.2. Bonnet
• 1.6.7.3. Floorplate
• 1.6.7.4. Checking the condition and correct function of the seat belt
• 1.6.7.5. Checking the mounting of the chassis, tilt cylinders and steering axle
• 1.6.7.6. Lubricating the overhead guard bearings and tilt cylinder bearings
• 1.6.7.7. Checking and oiling other bearing points and joints
• 1.6.7.8. Topping up the water tank in the washer system
• 1.6.8. Chassis frame
• 1.6.8.1. Wheel change
• 1.6.8.2. Tightening the wheel fastenings
• 1.6.8.3. Checking tyres for damage and foreign objects
• 1.6.8.4. Check the tyre pressure
• 1.6.8.5. Cleaning and greasing the steering axle
• 1.6.8.6. Checking the mountings of the steering cylinder and steering pivot pin
• 1.6.9. Operating devices
• 1.6.9.1. Checking the parking brake for correct operation
• 1.6.9.2. Checking the pedal group
• 1.6.9.3. Checking the bellows at the actuating lever
• 1.6.10. Electrics
• 1.6.10.1. Checking electric cables and connections for condition and tightness
• 1.6.10.2. Battery condition check, disposal
• 1.6.11. Hydraulics
• 1.6.11.1. Changing the hydraulic oil
• 1.6.11.2. Checking the oil level in the hydraulic system
• 1.6.11.3. Hydraulic system changing the filter
• 1.6.11.4. Check that the bleeder valve on the hydraulic tank is working correctly
• 1.6.11.5. Checking the hydraulic system for leaks
• 1.6.11.6. Checking the preload of the double hoses
• 1.6.12. Load lift system
• 1.6.12.1. Working on the lift mast and at the front of the truck
• 1.6.12.2. Cleaning and spraying the lift mast chain
• 1.6.12.3. Checking the mounting, condition and function of the lift mast, lift mast chains, lift cylinders and end stops
• 1.6.12.4. Adjusting the lift mast chain
• 1.6.12.5. Checking the fork arms and fork arm safety devices
• 1.6.12.6. Lubricating the mast fixation
• 1.6.13. Selfhelp
• 1.6.13.1. Opening the cover to the electrical system
• 1.6.13.2. Fuses for special electrical equipment
• 1.6.13.3. Opening the central electrical system cover
• 1.6.13.4. Fuses for basic electrical equipment
• 1.6.13.5. Diagnostic connector
• 1.6.13.6. Malfunctions during operation
• 1.6.13.7. Error statuses CEU05.00
• 1.6.13.8. Malfunctions, causes and remedies (diesel engine)
• 1.6.13.9. Malfunctions, causes and remedies hydraulic system
• 1.6.13.10. Jump start
• 1.6.13.11. Towing
• 1.6.14. Shutting down
• 1.6.14.1. Shutting down the truck
• 1.6.14.2. Disposal of old trucks
• 1.7. Technical data
• 1.7.1. Overview of dimensions
• 1.7.2. H50DEx type sheet
• 1.7.3. H60DEx type sheet
• 1.7.4. Type sheet H70DEx
• 1.7.5. Type sheet H80DEx
• 1.7.6. Truck configuration
• 1.7.7. Tyre variants and rim sizes
• 1.7.8. Load capacity diagrams and lift mast data as at 11.2011
• 1.7.9. Additional capacity rating plate for attachments
• 1.7.10. Noise emission values
• 1.7.11. Vibration characteristic values for bodily vibrations