Yale B818 GC-GLC070-080LG, GD-GLC100-120MG Parts Manual 520365885

Description

• Model List:
  • GC-GLC070-080LG, GD-GLC100-120MG

• 1. GENERAL TRUCK
• 1.1. GENERAL TRUCK
• 1.2. FRAME MOUNTING UPPER AND LOWER
• 1.3. COVER, ENGINE, SIDE DOORS, FLOOR PLATE AND STEP MATS
• 1.4. SOUND ABATEMENT INSTALLATION
• 1.5. FORK GC/GLC 070/080 LG
• 1.6. FORK GC/GLC 100/120 LG
• 1.7. LOAD BACKREST GC/GLC 070/080 LG
• 1.8. LOAD BACKREST GC/GLC 100/120 MG
• 1.9. OPERATOR SEAT AND RESTRAINT SYSTEM NON-SUSPENSION
• 1.10. OPERATOR SEAT SUSPENSION
• 1.11. LABEL AND PLATE LOCATION
• 2. ENGINE ASSEMBLY
• 2.1. VALVE COVERS AND MANIFOLD
• 2.2. CYLINDER HEAD AND COMPONENTS
• 2.3. CYLINDER BLOCK
• 2.4. CAMSHAFT AND OIL PAN
• 2.5. CAMSHAFT AND OIL PAN
• 2.6. VALVE COVER AND INLET MANIFOLD
• 2.7. CRANKSHAFT AND PISTONS
• 2.8. CYLINDER HEAD
• 2.9. OIL PUMP ASSEMBLY
• 2.10. OIL PUMP
• 2.11. CYLINDER BLOCK
• 2.12. CYLINDER HEAD
• 2.13. CAMSHAFT AND OIL PAN
• 2.14. VALVE COVER AND INLET MANIFOLD
• 2.15. ENGINE COMMON PARTS 2002 AND 2003 SERIES ENGINE
• 2.16. CYLINDER BLOCK 2002 AND 2003 SERIES ENGINE
• 2.17. VALVE COVER AND INLET MANIFOLD 2002 AND 2003 SERIES ENGINE
• 2.18. CYLINDER HEAD 2002 AND 2003 SERIES ENGINE
• 2.19. OIL PUMP 2002 AND 2003 SERIES ENGINE
• 2.20. CAMSHAFT AND OIL PAN 2002 AND 2003 SERIES ENGINE
• 2.21. ENGINE MOUNTING GROUP
• 3. EXHAUST SYSTEM
• 3.1. EXHAUST SYSTEM, MUFFLER AND PIPES
• 3.2. MUFFLER AND EXHAUST PIPES TYPE G/LP AND GS/LPS (S/N B818D02043 )
• 4. COOLING SYSTEM
• 4.1. COOLING SYSTEM
• 4.2. COOLING SYSTEM
• 4.3. RADIATOR AND HOSES GC 070/080 LG, GC 100/120 MG
• 5. FUEL SYSTEM
• 5.1. FUEL SYSTEM GASOLINE ( S/N B818D02042)
• 5.2. FUEL SYSTEM GASOLINE (S/N B818D02043 )
• 5.3. FUEL INJECTOR
• 5.4. AIR CLEANER AND MOUNTING GC 070/080 LG, GC 100/120 MG
• 5.5. FUEL LINES GASOLINE
• 5.6. ACCELERATOR PEDAL LINKAGE
• 5.7. THROTTLE LINKAGE WITH DIRECTIONAL CONTROL PEDAL
• 5.8. THROTTLE PEDAL ASSEMBLY WITH DIRECTIONAL CONTROL PEDAL
• 5.9. DIRECTIONAL CONTROL PEDAL
• 5.10. FUEL TANK ASSEMBLY
• 5.11. FUEL SYSTEM LPG ( S/N B818D02042)
• 5.12. FUEL SYSTEM LPG (S/N B818D02043 )
• 5.13. CARBURETOR LPG
• 5.14. GOVERNOR
• 5.15. CONVERTER ASSEMBLY LPG ( S/N B818D02276)
• 5.16. CONVERTER ASSEMBLY LPG (S/N B818D02277 )
• 5.17. FUEL LOCK FILTER ASSEMBLY LPG
• 5.18. TANK AND MOUNTING BRACKETS LPG ( S/N B818D02042)
• 5.19. TANK MOUNT AND FUEL HOSE LPG (S/N B818D02043 )
• 5.20. MIXER ASSEMBLY LPG – DUAL FUEL (S/N B818D02043 )
• 5.21. CONVERTER AND LOCK-OFF ASSEMBLY DUAL FUEL – BOX CAR SPECIAL
• 6. ELECTRICAL SYSTEM
• 6.1. ELECTRICAL SYSTEM COWL – TYPE G, GS, LP, LPS
• 6.2. ELECTRICAL SYSTEM ENGINE – TYPE G AND GS
• 6.3. ELECTRICAL SYSTEM ENGINE – TYPE LP AND LPS
• 6.4. DISTRIBUTOR ASSEMBLY
• 6.5. DISTRIBUTOR ASSEMBLY
• 6.6. STARTER MOTOR ASSEMBLY
• 6.7. ALTERNATOR ASSEMBLY TYPE GS AND LPS ( S/N B818D22795)
• 6.8. ALTERNATOR ASSEMBLY TYPE GS AND LPS (S/N B818D22796 )
• 6.9. ALTERNATOR ASSEMBLY TYPE G AND LP ( S/N B818D22795)
• 6.10. ALTERNATOR ASSEMBLY TYPE G AND LP (S/N B818D22796 5/2002)
• 6.11. WIRE HARNESS ALTERNATOR TO ENGINE HARNESS (5/2002 )
• 6.12. BATTERY AND MOUNTING
• 6.13. BATTERY CABLES TYPE G/LP AND GS/LPS
• 6.14. TAIL LIGHTS
• 6.15. TAIL LIGHTS
• 6.16. INSTRUMENT PANEL ASSEMBLY GC 070/080 LG, GC 100/120 MG ( S/N B818D02790)
• 6.17. INSTRUMENT PANEL ASSEMBLY GC 070/080 LG, GC 100/120 MG (S/N B818D02971 )
• 6.18. INSTRUMENT PANEL ASSEMBLY GLC 070/080 LG, GLC 100/120 MG (S/N B818D02791 S/N B818D03226)
• 6.19. INSTRUMENT PANEL ASSEMBLY GLC 070/080 LG, GLC 100/120 MG ( S/N B818D03226)
• 6.20. INSTRUMENT PANEL ASSEMBLY GLC 070/080 LG, GLC 100/120 MG (S/N B818D02791 )
• 6.21. SPARK PLUGS AND IGNITION WIRES
• 6.22. WIRE HARNESS GASOLINE ENGINE – SHEET 1 OF 2 ( S/N B818D02672)
• 6.23. WIRE HARNESS GASOLINE ENGINE – SHEET 2 OF 2 ( S/N B818D02672)
• 6.24. WIRE HARNESS GASOLINE ENGINE – SHEET 1 OF 2 (S/N B818D02673 S/N B818D003841W)
• 6.25. WIRE HARNESS GASOLINE ENGINE – SHEET 2 OF 2 (S/N B818D02673 S/N B818D003841W)
• 6.26. WIRE HARNESS GASOLINE ENGINE – SHEET 1 OF 2 (S/N B818D03842W )
• 6.27. WIRE HARNESS GASOLINE ENGINE – SHEET 2 OF 2 (S/N B818D03842W )
• 6.28. WIRE HARNESS LPG ENGINE ( S/N B818U02600)
• 6.29. WIRE HARNESS LPG ENGINE (S/N B818U02601 )
• 6.30. WIRE HARNESS LPG ENGINE (S/N B818D03226 )
• 6.31. WIRE HARNESS LPG CHASSIS (S/N B818D03226 )
• 6.32. WIRE HARNESS GASOLINE CHASSIS (S/N B818D03226 )
• 6.33. WIRE HARNESS COWL – WITH DIRECTIONAL CONTROL PEDAL
• 7. TRANSMISSION
• 7.1. TRANSMISSION ASSEMBLY ONE SPEED AUTOMATIC – STANDARD
• 7.2. TRANSMISSION ASSEMBLY ONE SPEED AUTOMATIC STANDARD – GC 070/080 LG, GC 100/120 MG
• 7.3. TRANSMISSION ASSEMBLY TWO SPEED AUTOMATIC
• 7.4. TRANSMISSION ASSEMBLY TWO SPEED AUTOMATIC – GC 070-080 LG, GC/GP 100-120 MG
• 7.5. HYDRAULIC CLUTCH ASSEMBLY FORWARD AND REVERSE ONE SPEED TRANSMISSION
• 7.6. HYDRAULIC CLUTCH ASSEMBLY FORWARD AND REVERSE TWO SPEED TRANSMISSION
• 7.7. HYDRAULIC CLUTCH ASSEMBLY SECOND SPEED
• 7.8. SOLENOID VALVE
• 7.9. SOLENOID VALVE ASSEMBLY SECOND SPEED
• 7.10. TRANSMISSION CONTROL VALVE
• 7.11. TRANSMISSION GEAR PUMP ASSEMBLY
• 7.12. TORQUE CONVERTER ASSEMBLY
• 7.13. DIFFERENTIAL ASSEMBLY
• 7.14. SHIFT LINKAGE ONE AND TWO SPEED AUTOMATIC TRANSMISSION
• 7.15. TRANSMISSION HYDRAULIC LINES
• 8. Drive Axle
• 8.1. DRIVE AXLE ASSEMBLY GC/GLC 070/080 LG
• 8.2. DRIVE AXLE ASSEMBLY GC/GLC 100/120 MG
• 8.3. DRIVE WHEEL AND TIRE GC/GLC 070/080 LG
• 8.4. DRIVE WHEEL AND TIRE GC/GLC 100/120 MG
• 9. STEERING SYSTEM
• 9.1. STEER AXLE ASSEMBLY
• 9.2. POWER STEER AND TILT WHEEL SYSTEM
• 9.3. ORBITROL UNIT
• 9.4. POWER STEER CYLINDER
• 10. BRAKE SYSTEM
• 10.1. HYDRAULIC BRAKE ASSEMBLY GC 070/080 LG
• 10.2. HYDRAULIC BRAKE ASSEMBLY GC 100/120 MG
• 10.3. BRAKE PEDAL, POWER BRAKE BOOSTER, HOSES AND FITTINGS
• 10.4. POWER BRAKE BOOSTER GC 070/080 LG, GC 100/120 MG
• 10.5. PARKING BRAKE AND CABLES GC 070/080 LG, GC 100/120 MG
• 11. HYDRAULIC SYSTEM
• 11.1. HYDRAULIC LINKAGE, LIFT AND TILT
• 11.2. CONTROL VALVE ASSEMBLY THREE SPOOL
• 11.3. CONTROL VALVE ASSEMBLY FOUR SPOOL
• 11.4. CONTROL VALVE AND LINKAGE THREE SPOOL AND THREE FUNCTION – GC 070-080 LG, GC 100/120 MG
• 11.5. CONTROL VALVE AND LINKAGE FOUR SPOOL/FOUR LEVER, THREE AND FOUR FUNCTION – GC 070/080 LG, GC 100/120 MG
• 11.6. CONTROL VALVE AND LINKAGE FOUR SPOOL/THREE LEVER, THREE AND FOUR FUNCTION H PATTERN – GC 070/080 LG, GC 100/120 MG
• 11.7. HYDRAULIC PUMP MOUNTING AND DRIVE GROUP
• 11.8. HYDRAULIC PUMP ASSEMBLY
• 11.9. TILT CYLINDER ROD END AND PINS
• 11.10. TILT CYLINDER ASSEMBLY LIST GC 070/080 LG, GC 100/120 MG
• 11.11. HYDRAULIC OIL TANK AND FILTERS
• 11.12. HYDRAULIC SYSTEM MAIN – SHEET 1 OF 2
• 11.13. HYDRAULIC SYSTEM MAIN – SHEET 2 OF 2
• 12. Mast-Two Stage Limited Free-Lift
• 12.1. MAST ASSEMBLY 6-7/8 INCH HIGH VISIBILITY, TWO STAGE LIMITED FREE-LIFT – GC 070/080 LG
• 12.2. LIFT CYLINDER GROUP 6-7/8 INCH HIGH VISIBILITY, TWO STAGE LIMITED FREE-LIFT – GC 070/080 LG
• 12.3. CHAINS, PINS, AND ANCHORS 6-7/8 INCH, TWO STAGE LIMITED FREE-LIFT – GC 070/080 LG
• 12.4. LIFT CYLINDER ASSEMBLY TWO STAGE LIMITED FREE-LIFT – GC 070/080 LG
• 12.5. FORK CARRIAGE TWO STAGE LIMITED FREE-LIFT – GC 070/080 LG
• 12.6. MAST ASSEMBLY 6-7/8 INCH HIGH VISIBILITY, TWO STAGE LIMITED FREE-LIFT – GC 100/120 MG
• 12.7. LIFT CYLINDER GROUP 6-7/8 INCH, TWO STAGE LIMITED FREE-LIFT – GC 100/120 MG
• 12.8. CHAINS, PINS, AND ANCHORS 6-7/8 INCH, TWO STAGE LIMITED FREE-LIFT – GC 100/120 MG
• 12.9. LIFT CYLINDER ASSEMBLY TWO STAGE LIMITED FREE-LIFT – GC 100 MG
• 12.10. LIFT CYLINDER ASSEMBLY TWO STAGE LIMITED FREE-LIFT – GC 120 MG
• 12.11. FORK CARRIAGE TWO STAGE LIMITED FREE-LIFT AND THREE STAGE FULL FREE-LIFT – GC 100 MG
• 12.12. FORK CARRIAGE TWO STAGE LIMITED FREE-LIFT – GC 120 MG
• 12.13. PAPER ROLL ASSEMBLY 6-7/8 INCH HIGH VISIBILITY, TWO STAGE LMITED FREE-LIFT – GC 120 MG
• 12.14. CHAINS, PINS, AND ANCHORS 6-7/8 INCH, TWO STAGE LMITED FREE-LIFT – GC 120 MG
• 12.15. LIFT CYLINDER ASSEMBLY TWO STAGE LMITED FREE-LIFT – GC 120 MG
• 12.16. FORK CARRIAGE TWO STAGE LMITED FREE-LIFT – GC 120 MG
• 13. Mast-Three Stage Full Free-Lift
• 13.1. MAST ASSEMBLY 6-7/8 INCH HIGH VISIBILITY, THREE STAGE FULL FREE-LIFT – GC 070/080 LG
• 13.2. CHAINS, PINS, AND ANCHORS 6-7/8 INCH, THREE STAGE FULL FREE-LIFT – GC 070/080 LG
• 13.3. LIFT CYLINDER ASSEMBLY THREE STAGE FULL FREE-LIFT – GC 070/080 LG
• 13.4. FREE-LIFT CYLINDER ASSEMBLY TWO AND THREE STAGE FULL FREE-LIFT – GC 070/080 LG
• 13.5. FORK CARRIAGE TWO AND THREE STAGE FULL FREE-LIFT – GC 070/080 LG
• 13.6. MAST ASSEMBLY 6-7/8 INCH HIGH VISIBILITY, THREE STAGE FULL FREE-LIFT – GC 100 MG
• 13.7. MAST ASSEMBLY 6-7/8 INCH HIGH VISIBILITY, THREE STAGE FULL FREE-LIFT – GC 120 MG
• 13.8. LIFT CYLINDER GROUP 6-7/8 INCH HIGH VISIBILITY, THREE STAGE FULL FREE-LIFT (SHEET 1 OF 2 – GC 070-080 LG, GC 100/120 MG
• 13.9. CHAINS, PINS, AND ANCHORS 6-7/8 INCH, THREE STAGE FULL FREE-LIFT – GC 100/120 MG
• 13.10. LIFT CYLINDER ASSEMBLY THREE STAGE FULL FREE-LIFT – GC 100 MG
• 13.11. LIFT CYLINDER ASSEMBLY THREE STAGE FULL FREE-LIFT (TYPE 1) – GC 120 MG
• 13.12. FREE-LIFT CYLINDER ASSEMBLY TWO AND THREE STAGE FULL FREE-LIFT – GC 100/120 MG
• 13.13. FORK CARRIAGE 6-7/8 INCH, THREE STAGE FULL FREE-LIFT – GC 100/120 MG
• 13.14. PAPER ROLL ASSEMBLY 6-7/8 INCH HIGH VISIBILITY, THREE STAGE FULL FREE-LIFT – GC 120 MG
• 13.15. LIFT CYLINDER GROUP 6-7/8 INCH HIGH VISIBILITY, THREE STAGE FULL FREE-LIFT) (SHEET 2 OF 2 – GC 120 MG
• 13.16. CHAINS, PINS, AND ANCHORS 6-7/8 INCH, THREE STAGE FULL FREE-LIFT – GC 120 MG
• 13.17. LIFT CYLINDER ASSEMBLY THREE STAGE FULL FREE-LIFT (TYPE 2) – GC 120 MG
• 13.18. FREE-LIFT CYLINDER ASSEMBLY THREE STAGE FULL FREE-LIFT – GC 120 MG
• 13.19. FORK CARRIAGE 6-7/8 INCH, THREE STAGE FULL FREE-LIFT – GC 120 MG
• 14. Mast-Two Stage Full Free-Lift
• 14.1. MAST ASSEMBLY 6-7/8 INCH HIGH VISIBILITY, TWO STAGE FULL FREE-LIFT – GC 070/080 LG
• 14.2. LIFT CYLINDER GROUP 6-7/8 INCH HIGH VISIBILITY, TWO STAGE FULL FREE-LIFT – GC 070/080 LG
• 14.3. CHAINS, PINS, AND ANCHORS 6-7/8 INCH, TWO STAGE FULL FREE-LIFT – GC 070/080 LG
• 14.4. LIFT CYLINDER ASSEMBLY TWO STAGE FULL FREE-LIFT – GC 070/080 LG
• 14.5. FREE-LIFT CYLINDER ASSEMBLY TWO STAGE FULL FREE-LIFT AND THREE STAGE FULL FREE-LIFT – GC 070/080 LG
• 14.6. FORK CARRIAGE TWO STAGE FULL FREE-LIFT AND THREE STAGE FULL FREE-LIFT – GC 070/080 LG
• 14.7. MAST ASSEMBLY (6-7/8 INCH HIGH VISIBILITY, TWO STAGE FULL FREE-LIFT) – (GC 100/120 MG)
• 14.8. LIFT CYLINDER GROUP (6-7/8 INCH HIGH VISIBILITY, TWO STAGE FULL FREE-LIFT) – (GC 100/120 MG)
• 14.9. CHAINS, PINS, AND ANCHORS (6-7/8 INCH HIGH VISIBILITY, TWO STAGE FULL FREE-LIFT) – (GC 100/120 MG)
• 14.10. LIFT CYLINDER ASSEMBLY TWO STAGE FULL FREE-LIFT – GC 100 MG
• 14.11. LIFT CYLINDER ASSEMBLY TWO STAGE FULL FREE-LIFT – GC 120 MG
• 14.12. FREE-LIFT CYLINDER ASSEMBLY TWO AND THREE STAGE FULL FREE-LIFT – GC 100/120 MG
• 14.13. FORK CARRIAGE TWO STAGE FULL FREE-LIFT – GC 100/120 MG
• 15. ATTACHMENTS AND HEADER HOSE GROUP
• 15.1. SIDE-SHIFT ASSEMBLY GC 070/080 LG – SHEET 1 OF 2
• 15.2. SIDE-SHIFT ASSEMBLY GC 070/080 LG – SHEET 2 OF 2
• 15.3. SIDE-SHIFT CYLINDER ASSEMBLY
• 15.4. HYDRAULIC CONNECTING GROUP SIDE-SHIFT (SHEET 1 OF 2) – GC 070/080 LG
• 15.5. HYDRAULIC CONNECTING GROUP SIDE-SHIFT (SHEET 2 OF 2) – GC 070/080 LG
• 15.6. SIDE-SHIFT ASSEMBLY GC 100/120 MG
• 15.7. SIDE-SHIFT CYLINDER ASSEMBLY GC/GLC 100/120 MG
• 15.8. HYDRAULIC CONNECTING GROUP SIDE-SHIFT (SHEET 1 OF 2) – GC 100/120 MG
• 15.9. HYDRAULIC CONNECTING GROUP SIDE-SHIFT (SHEET 2 OF 2) – GC 100/120 MG
• 15.10. HOSE TAKE-UP THREE FUNCTION, TWO STAGE LIMITED FREE-LIFT – GC 070/080 LG
• 15.11. HOSE TAKE-UP FOUR FUNCTION, TWO STAGE LIMITED FREE-LIFT – GC 070/080 LG
• 15.12. HOSE TAKE-UP THREE FUNCTION, TWO STAGE FULL FREE-LIFT – GC 070/080 LG
• 15.13. HOSE TAKE-UP THREE FUNCTION, THREE STAGE FULL FREE-LIFT – GC 070/080 LG
• 15.14. HOSE TAKE-UP FOUR FUNCTION AND FOUR HOSE, THREE STAGE FULL FREE-LIFT – GC 070/080 LG
• 15.15. HOSE TAKE-UP THREE FUNCTION, TWO STAGE LIMITED FREE-LIFT – GC 100/120 MG
• 15.16. HOSE TAKE-UP FOUR FUNCTION AND FOUR HOSE, TWO STAGE LIMITED FREE-LIFT – GC 100/120 MG
• 15.17. HOSE TAKE-UP THREE FUNCTION, TWO STAGE FULL FREE-LIFT – GC 100/120 MG
• 15.18. HOSE TAKE-UP THREE FUNCTION, THREE STAGE FULL FREE-LIFT – GC 100/120 MG
• 15.19. HOSE TAKE-UP INTERNAL FOUR FUNCTION, TWO STAGE FULL FREE-LIFT – GC 070/080 LG
• 15.20. HOSE TAKE-UP FOUR FUNCTION, THREE STAGE FULL FREE-LIFT – GC 100/120 MG
• 15.21. HOSE TAKE-UP INTERNAL THREE FUNCTION, TWO STAGE FULL FREE-LIFT – GC 100/120 MG
• 15.22. HOSE-TAKE-UP EXTERNAL THREE AND FOUR FUNCTION, TWO STAGE FULL FREE-LIFT – GC 070/080 LG, GC 100/120 MG
• 16. OPTIONS
• 16.1. STROBE LIGHT
• 16.2. BACK-UP LIGHT
• 16.3. HEADLIGHTS MAST MOUNTED
• 16.4. HEADLIGHTS OVERHEAD GUARD MOUNTED
• 16.5. WORK LIGHTS REAR
• 16.6. FLASHING LIGHT AMBER
• 16.7. PRESSURE REGULATOR THREE DETENT SINGLE FUNCTION
• 16.8. PRESSURE REGULATOR THREE DETENT DUAL FUNCTION
• 16.9. ACCUMULATOR INSTALLATION
• 16.10. ACCUMULATOR INSTALLATION
• 16.11. FUEL INDICATOR LOW LPG
• 16.12. ENGINE PROTECTION SYSTEM ULTRA GUARD
• 16.13. BACK-UP ALARM
• 17. FIELD CONVERSION KITS
• 17.1. HOSE TAKE-UP CONVERSION KITS TWO STAGE LIMITED FREE-LIFT
• 17.2. HOSE TAKE-UP CONVERSION KITS TWO STAGE FULL FREE-LIFT
• 17.3. HOSE TAKE-UP CONVERSION KITS THREE STAGE FULL FREE-LIFT
• 17.4. VALVE AND LINKAGE
• 17.5. SIDE-SHIFT GC/GLC 070/080 LG
• 17.6. SIDE-SHIFT GC/GLC 100/120 MG
• 17.7. SIDE-SHIFT TUBE GC/GLC 070/080 LG
• 17.8. SIDE-SHIFT TUBE GC/GLC 100/120 MG