Yale C878 GDP135-155VX, GLP135-155VX, GP135-155VX Parts Manual 524288863

Description

• Model List:
  • GDP135-155VX, GLP135-155VX, GP135-155VX

• 1. GENERAL TRUCK
• 1.1. HOOD ASSEMBLY
• 1.2. INTERIOR PANELS AND COVERS
• 1.3. INTERIOR PANELS AND COVERS
• 1.4. SEAT PAN AND COVERS
• 1.5. FLOORPLATES AND COVERS
• 1.6. COMPARTMENT PLATFORM
• 1.7. COWL MOUNT
• 1.8. OVERHEAD GUARD
• 1.9. CAB MAIN ASSEMBLY
• 1.10. CAB ATTACHING PARTS – SHEET 1 OF 2
• 1.11. CAB ATTACHING PARTS – SHEET 2 OF 2
• 1.12. BOLT IN FRONT WINDOW MOUNTING
• 1.13. CAB WINDOWS
• 1.14. CAB WINDOW WIPER SYSTEM
• 1.15. CAB LEFT HAND DOOR ASSEMBLY
• 1.16. CAB RIGHT HAND DOOR ASSEMBLY
• 1.17. CAB HEATER HOSES – CUMMINS 4.5L DIESEL
• 1.18. CAB HEATER AND HOSES – GM 4.3L GASOLINE AND LPG
• 1.19. HEATER CONTROL
• 1.20. SOUND ABATEMENT
• 1.21. COUNTERWEIGHTS AND FENDERS
• 1.22. NON SUSPENSION SEAT
• 1.23. FULL SUSPENSION SEAT WITH AND WITHOUT ELECTRONIC CONTROLS
• 1.24. FULL SUSPENSION SWIVEL SEAT WITH AND WITHOUT ELECTRONIC CONTROLS
• 1.25. CONTROL LEVER LABLES MANUAL HYDRAULICS
• 1.26. ELECTRONIC MINI LEVER LABELS SINGLE FUNCTION
• 1.27. ELECTRONIC MINI LEVER LABELS DUAL FUNCTION
• 1.28. LABELS EXTERIOR
• 1.29. LABELS INTERIOR
• 1.30. FORKS STANDARD
• 1.31. FORKS PIN TYPE
• 1.32. LOAD BACKREST EXTENSION
• 2. ENGINE ASSEMBLY
• 2.1. ENGINE MOUNTING GM 4.3L, GASOLINE AND LPG
• 2.2. FLYWHEEL AND HOUSING GM 4.3L, GASOLINE AND LPG
• 2.3. ASSEMBLED ENGINE GM 4.3L, GASOLINE AND LPG – SHEET 1 0F 3
• 2.4. ASSEMBLED ENGINE GM 4.3L GASOLINE AND LPG – SHEET 2 OF 3
• 2.5. ASSEMBLED ENGINE GM 4.3L GASOLINE AND LPG – SHEET 3 OF 3
• 2.6. FAN MOUNT ASSEMBLY GM 4.3L, GASOLINE AND LPG
• 2.7. CYLINDER HEAD GM 4.3L, GASOLINE AND LPG
• 2.8. CYLINDER BLOCK GM 4.3L, GASOLINE AND LPG
• 2.9. CAMSHAFT AND OIL PAN GM 4.3L, GASOLINE AND LPG
• 2.10. VALVE COVER AND INLET MANIFOLD GM 4.3L, GASOLINE AND LPG
• 2.11. COIL ASSEMBLY GM 4.3L, GASOLINE AND LPG
• 2.12. OIL PUMP GM 4.3L, GASOLINE AND LPG
• 2.13. ENGINE MOUNTING CUMMINS 4.5L DIESEL
• 2.14. FLYWHEEL AND HOUSING CUMMINS 4.5L DIESEL
• 2.15. FAN ASSEMBLY CUMMINS 4.5L DIESEL
• 2.16. AIR HEATER STARTING AID CUMMINS 4.5L DIESEL (S/N C878V01732F )
• 2.17. AIR HEATER STARTING AID CUMMINS DIESEL ( S/N C878V01731F)
• 2.18. DIESEL ENGINE ASSEMBLY REAR GEAR HOUSING – CUMMINS 4.5L DIESEL (S/N C878V01732F )
• 2.19. DIESEL ENGINE ASSEMBLY REAR GEAR HOUSING – CUMMINS 4.5L DIESEL ( S/N C878V01731F)
• 2.20. DIESEL ENGINE ASSEMBLY FAN DRIVE AND MOUNTING – CUMMINS 4.5L
• 2.21. DIESEL ENGINE ASSEMBLY THERMOSTAT – CUMMINS 4.5L
• 2.22. DIESEL ENGINE ASSEMBLY CYLINDER BLOCK – CUMMINS 4.5L
• 2.23. DIESEL ENGINE ASSEMBLY VALVE TAPPETS – CUMMINS 4.5L
• 2.24. DIESEL ENGINE ASSEMBLY CAMSHAFT – CUMMINS 4.5L
• 2.25. DIESEL ENGINE ASSEMBLY OIL PUMP AND FRONT GEAR COVER – CUMMINS 4.5L
• 2.26. DIESEL ENGINE ASSEMBLY OIL PAN – CUMMINS 4.5L DIESEL
• 2.27. DIESEL ENGINE ASSEMBLY LUBRICATION SYSTEM – CUMMINS 4.5L
• 2.28. DIESEL ENGINE ASSEMBLY CRANKCASE BREATHER – CUMMINS 4.5L
• 2.29. DIESEL ENGINE ASSEMBLY VIBRATION DAMPER – CUMMINS 4.5L
• 2.30. DIESEL ENGINE ASSEMBLY REAR GEAR TRAIN ACCESSORY MOUNTING COVER – CUMMINS 4.5L
• 2.31. DIESEL ENGINE ASSEMBLY INTAKE AND EXHAUST MANIFOLDS – CUMMINS 4.5L
• 2.32. DIESEL ENGINE ASSEMBLY CYLINDER HEAD – CUMMINS 4.5L
• 2.33. DIESEL ENGINE ASSEMBLY ROCKER LEVERS – CUMMINS 4.5L
• 2.34. DIESEL ENGINE ASSEMBLY CRANKSHAFT AND MAIN BEARINGS – CUMMINS 4.5L
• 2.35. DIESEL ENGINE ASSEMBLY WATER PUMP AND CONNECTIONS – CUMMINS 4.5L
• 2.36. DIESEL ENGINE ASSEMBLY PISTON AND CONNECTING ROD – CUMMINS 4.5L
• 3. EXHAUST SYSTEM
• 3.1. EXHAUST SYSTEM CUMMINS 4.5L DIESEL
• 3.2. EXHAUST SYSTEM GM 4.3L, GASOLINE AND LPG
• 4. COOLING SYSTEM
• 4.1. COOLING SYSTEM GM 4.3L GASOLINE AND LPG – CUMMINS 4.5L DIESEL ( S/N C878V01610E)
• 4.2. COOLING SYSTEM CUMMINS 4.5L DIESEL (S/N C878V01611E )
• 4.3. COOLING SYSTEM GM 4.3L, GASOLINE AND LPG (S/N C878V01611E )
• 5. FUEL SYSTEM
• 5.1. AIR INTAKE GM 4.3L, GASOLINE AND LPG ( S/N C878V01854F)
• 5.2. AIR INTAKE GM 4.3L GASOLINE AND LPG (S/N C878V01855F )
• 5.3. AIR INTAKE CUMMINS 4.5L DIESEL
• 5.4. AIR FILTER
• 5.5. FUEL SUPPLY SYSTEM GM 4.3L GASOLINE
• 5.6. FUEL SUPPLY SYSTEM GM 4.3L LPG
• 5.7. THROTTLE BODY ASSEMBLY AND FUEL RAIL GM 4.3L GASOLINE
• 5.8. THROTTLE BODY ASSEMBLY GM 4.3L LPG
• 5.9. LPG REGULATOR GM 4.3L LPG
• 5.10. SINGLE AND DUAL LPG TANK BRACKETS
• 5.11. FUEL SYSTEM CUMMINS 4.5L DIESEL
• 5.12. FUEL INJECTION SYSTEM CUMMINS 4.5L DIESEL
• 5.13. FUEL INJECTION PUMP AND GEAR CUMMINS 4.5L DIESEL
• 5.14. FUEL FILTRATION SYSTEM CUMMINS 4.5L DIESEL
• 5.15. ELECTRONIC THROTTLE LINKAGE CUMMINS 4.5L DIESEL
• 5.16. THROTTLE CABLE ASSEMBLY CUMMINS 4.5L DIESEL
• 5.17. THROTTLE PEDAL AND ATTACHING PARTS
• 5.18. FOOT DIRECTIONAL CONTROL PEDAL
• 6. ELECTRICAL SYSTEM
• 6.1. ELECTRICAL SYSTEM RIGHT HAND CHASSIS – GM 4.3L GASOLINE AND LPG
• 6.2. ELECTRICAL SYSTEM RIGHT HAND CHASSIS – CUMMINS 4.5L DIESEL
• 6.3. COWL ELECTRICAL ELECTRIC HYDRAULIC
• 6.4. COWL ELECTRICAL MANUAL HYDRAULIC
• 6.5. INSTRUMENT CLUSTER
• 6.6. ENGINE ELECTRICAL GM 4.3L GASOLINE AND LPG
• 6.7. BATTERY CABLES GM 4.3L GASOLINE AND LPG
• 6.8. STARTER GM 4.3L (GS AND LPS)
• 6.9. ENGINE ELECTRICAL CUMMINS 4.5L DIESEL
• 6.10. ENGINE ELECTRICAL SYSTEM AND SEALED ALTERNATOR CUMMINS 4.5L DIESEL – UL TYPE DS
• 6.11. BATTERY CABLES CUMMINS 4.5L DIESEL
• 6.12. LIGHTS STOP, TAIL, TURN, BACKUP, AND STROBE
• 6.13. TRANSMISSION ELECTRICAL SYSTEM TWO SPEED TRANSMISSION
• 6.14. TRANSMISSION ELECTRICAL SYSTEM THREE SPEED TRANSMISSION
• 6.15. POWER DISTRIBUTION MODULE
• 6.16. ALTERNATOR AND MOUNTING CUMMINS 4.5L DIESEL
• 6.17. STARTER AND MOUNT CUMMINS 4.5L DIESEL
• 6.18. DISTRIBUTOR ASSEMBLY GM 4.3L GASOLINE AND LPG
• 6.19. MAST ELECTRICAL
• 6.20. IMPACT SENSOR
• 6.21. LOAD WEIGH ELECTRICAL
• 6.22. ELECTRONIC CONTROL LEVERS MINI-LEVER MODULES – DATE CODE 0724
• 6.23. ELECTRONIC CONTROL LEVERS MINI-LEVER MODULES (THREE FUNCTION) – DATE CODE 0725 THRU 0743
• 6.24. ELECTRONIC CONTROL LEVERS MINI-LEVER MODULE (FOUR FUNCTION) – DATE CODE 0725 THRU 0743
• 6.25. ELECTRONIC CONTROL LEVERS MINI-LEVER MODULES (THREE FUNCTION) – DATE CODE 0744
• 6.26. ELECTRONIC CONTROL LEVERS MINI-LEVER MODULE (FOUR FUNCTION) – DATE CODE 0744
• 6.27. WIRE HARNESS RIGHT HAND CHASSIS – GM 4.3L GASOLINE AND LPG ( S/N C878V01563E LPG) ( S/N C878V01683E Gas)
• 6.28. WIRE HARNESS RIGHT HAND CHASSIS – GM 4.3L GASOLINE AND LPG (S/N C878V01564E LPG) (S/N C878V01684E Gas)
• 6.29. WIRE HARNESS RIGHT HAND CHASSIS – CUMMINS 4.5L DIESEL
• 6.30. WIRE HARNESS LEFT HAND CHASSIS – GM 4.3L GASOLINE
• 6.31. WIRE HARNESS LEFT HAND CHASSIS – GM 4.3L LPG
• 6.32. WIRE HARNESS REAR CHASSIS
• 6.33. WIRE HARNESS ENGINE – GM 4.3L GASOLINE ( S/N C878V01683E)
• 6.34. WIRE HARNESS ENGINE – GM 4.3L GASOLINE (S/N C878V01684E )
• 6.35. WIRE HARNESS ENGINE – GM 4.3L LPG ( S/N C878V01563E)
• 6.36. WIRE HARNESS ENGINE – GM 4.3L LPG (S/N C878V01564E )
• 6.37. WIRE HARNESS ENGINE – CUMMINS 4.5L DIESEL
• 6.38. WIRE HARNESS COWL WITH FOOT DIRECTIONAL CONTROL PEDAL
• 6.39. WIRE HARNESS COWL WITH FORWARD/REVERSE LEVER
• 6.40. WIRE HARNESS COWL WITH FOOT DIRECTIONAL CONTROL PEDAL – WITH RETURN TO SET TILT / WITH HYDRAULIC PUMP SOLENOID
• 6.41. WIRE HARNESS COWL WITH FORWARD/REVERSE LEVER – WITHOUT RETURN TO SET TILT, WITH HYDRAULIC SOLENOID
• 6.42. WIRE HARNESS ELECTRONIC CONTROL VALVE – THREE FUNCTION
• 6.43. WIRE HARNESS ELECTRONIC CONTROL VALVE – FOUR FUNCTION
• 6.44. WIRE HARNESS TRANSMISSION – TWO SPEED
• 6.45. WIRE HARNESS TRANSMISSION – THREE SPEED
• 6.46. WIRE HARNESS SEALED ALTERNATOR – CUMMINS 4.5L DIESEL
• 6.47. WIRE HARNESS LIGHTS WITH OVERHEAD GUARD
• 6.48. WIRE HARNESS LIGHTS (6/2007 )
• 6.49. JUMPER HARNESS WORK LIGHT
• 7. TRANSMISSION
• 7.1. TRANSMISSION MOUNT
• 7.2. TORQUE CONVERTER GM 4.3L GASOLINE AND LPG
• 7.3. TORQUE CONVERTER CUMMINS 4.5L DIESEL
• 7.4. TRANSMISSION COOLING WITH EXTERNAL OIL COOLER
• 7.5. TRANSMISSION ASSEMBLY THREE SPEED – SHEET 1 OF 2
• 7.6. TRANSMISSION ASSEMBLY THREE SPEED – SHEET 2 OF 2
• 7.7. FORWARD CLUTCH LOW AND SECOND SHAFT TWO AND THREE SPEED TRANSMISSION – FWD1, RANGE2
• 7.8. FORWARD CLUTCH HIGH AND OUTPUT SHAFT THREE SPEED TRANSMISSION – FWD2
• 7.9. REVERSE CLUTCH AND FIRST SHAFT TWO AND THREE SPEED TRANSMISSION – REV1, RANGE 1
• 7.10. CONTROL VALVE THREE SPEED TRANSMISSION
• 7.11. TRANSMISSION ASSEMBLY TWO SPEED – SHEET 1 OF 2
• 7.12. TRANSMISSION ASSEMBLY TWO SPEED – SHEET 2 OF 2
• 7.13. OUTPUT SHAFT TWO SPEED TRANSMISSION
• 7.14. CONTROL VALVE TWO SPEED TRANSMISSION ( S/N C878V01747F INC. 01761-01764)
• 7.15. CONTROL VALVE TWO SPEED TRANSMISSION (S/N C878V01748F EXC. 01761-01764)
• 7.16. CHARGE PUMP
• 7.17. PUMP DRIVE
• 8. Drive Axle
• 8.1. DRIVE TIRE AND WHEEL
• 8.2. DRIVE AXLE AND ATTACHING PARTS WET BRAKE
• 8.3. DRIVE AXLE HOUSING AND HUB
• 8.4. DIFFERENTIAL
• 8.5. WET BRAKE ASSEMBLY
• 9. STEERING SYSTEM
• 9.1. STEERING COLUMN AND ATTACHING PARTS DIESEL
• 9.2. STEERING COLUMN AND ATTACHING PARTS GASOLINE AND LPG
• 9.3. STEERING COLUMN ASSEMBLY
• 9.4. STEER AXLE
• 9.5. STEER CYLINDER
• 9.6. STEERING LINES
• 9.7. STEERING CONTROL UNIT
• 9.8. STEER TIRE AND WHEEL
• 10. BRAKE SYSTEM
• 10.1. BRAKE PEDAL LINKAGE SINGLE PEDAL
• 10.2. BRAKE PEDAL LINKAGE DUAL PEDAL
• 10.3. PARK BRAKE
• 10.4. BRAKE COOLING SYSTEM SINGLE AND DUAL PEDAL
• 11. HYDRAULIC SYSTEM
• 11.1. HYDRAULIC SUPPLY AND RETURN
• 11.2. HYDRAULIC FILTER
• 11.3. GEAR PUMP ASSEMBLY
• 11.4. GEAR PUMP
• 11.5. GEAR PUMP ASSEMBLY
• 11.6. GEAR PUMP
• 11.7. HAND LEVERS THREE FUNCTION – WITH DETENTED LEVERS
• 11.8. HAND LEVERS THREE FUNCTION – WITHOUT DETENTED LEVERS
• 11.9. HAND LEVERS FOUR FUNCTION – WITH DETENTED LEVERS
• 11.10. HAND LEVERS FOUR FUNCTION – WITHOUT DETENTED LEVERS
• 11.11. CONTROL VALVE AND STEERING UNIT ASSEMBLY MANUAL CONTROL – THREE FUNCTION
• 11.12. CONTROL VALVE AND STEERING UNIT ASSEMBLY MANUAL CONTROL – FOUR FUNCTION
• 11.13. MID INLET SECTION MANUAL AND ELECTRONIC CONTROL VALVE – THREE AND FOUR FUNCTION
• 11.14. VALVE ASSEMBLY, LIFT AND TILT MANUAL CONTROL VALVE – THREE AND FOUR FUNCTION ( S/N C878V01604E)
• 11.15. VALVE ASSEMBLY, LIFT AND TILT MANUAL CONTROL VALVE – THREE AND FOUR FUNCTION (S/N C878V01605E )
• 11.16. AUXILIARY ONE AND TWO SECTIONS MANUAL CONTROL VALVE – THREE AND FOUR FUNCTION
• 11.17. OUTLET SECTION MANUAL CONTROL VALVE – THREE AND FOUR FUNCTION
• 11.18. CONTROL VALVE AND STEERING UNIT ASSEMBLY ELECTRONIC CONTROL – THREE FUNCTION
• 11.19. CONTROL VALVE AND STEERING UNIT ASSEMBLY ELECTRONIC CONTROL – FOUR FUNCTION
• 11.20. VALVE ASSEMBLY, LIFT AND LOWER ELECTRONIC CONTROL VALVE – THREE AND FOUR FUNCTION
• 11.21. TILT SECTION ELECTRONIC CONTROL VALVE – THREE AND FOUR FUNCTION
• 11.22. ELECTRO HYDRAULIC POPPET VALVE ELECTRONIC CONTROL VALVE – THREE AND FOUR FUNCTION
• 11.23. AUXILIARY ONE SECTION ELECTRONIC CONTROL VALVE – THREE AND FOUR FUNCTION
• 11.24. AUXILIARY TWO SECTION ELECTRONIC CONTROL VALVE – FOUR FUNCTION
• 11.25. OUTLET SECTION ELECTRONIC CONTROL VALVE – THREE AND FOUR FUNCTION
• 11.26. TILT CYLINDER AND MAST INSTALLATION
• 11.27. TILT CYLINDERS
• 11.28. TILT HYDRAULICS
• 11.29. VENT LINES
• 11.30. HOIST HOSE AND ATTACHING PARTS
• 12. Mast-Two Stage Limited Free-Lift
• 12.1. OUTER MAST TWO STAGE LIMITED FREE-LIFT
• 12.2. INNER MAST TWO STAGE LIMITED FREE-LIFT
• 12.3. MAIN LIFT TWO STAGE LIMITED FREE-LIFT
• 12.4. MAIN LIFT CYLINDER TWO STAGE LIMITED FREE-LIFT
• 12.5. CARRIAGE PIN TYPE – TWO STAGE LIMITED FREE-LIFT
• 13. Mast-Three Stage Full Free-Lift
• 13.1. OUTER MAST THREE STAGE FULL FREE-LIFT
• 13.2. INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT
• 13.3. INNER MAST THREE STAGE FULL FREE-LIFT
• 13.4. MAIN LIFT THREE STAGE FULL FREE-LIFT
• 13.5. MAIN LIFT CYLINDERS THREE STAGE FULL FREE-LIFT
• 13.6. FREE-LIFT THREE STAGE FULL FREE-LIFT
• 13.7. FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT
• 13.8. CARRIAGE PIN TYPE – THREE STAGE FULL FREE-LIFT
• 14. ATTACHMENTS AND HEADER HOSE GROUP
• 14.1. CARRIAGE TWO STAGE LIMITED FREE-LIFT – Hook Type
• 14.2. CARRIAGE THREE STAGE FULL FREE-LIFT) – HOOK TYPE
• 14.3. HEADER HOSES AND AUXILIARY TUBE TWO STAGE LIMITED FREE-LIFT
• 14.4. HEADER HOSES AND AUXILIARY TUBE THREE STAGE FULL FREE-LIFT
• 14.5. HANG ON SIDE-SHIFT CARRIAGE
• 14.6. FORK POSITIONER ASSEMBLY
• 14.7. AUXILIARY FUNCTION HOSES TWO STAGE LIMITED FREE-LIFT
• 14.8. SIDE-SHIFT ASSEMBLY
• 14.9. FORK POSITIONER CYLINDER
• 14.10. SIDE-SHIFT CYLINDER
• 15. OPTIONS
• 15.1. STROBE LIGHT LED
• 15.2. FIRE EXTINGUISHER WITH OVERHEAD GUARD
• 15.3. FIRE EXTINGUISHER WITH CAB
• 15.4. BACK-UP ALARM
• 15.5. DUAL MIRRORS WITH OVERHEAD GUARD
• 15.6. DUAL MIRRORS WITH CAB
• 15.7. ACCUMULATOR
• 15.8. GM LPG REGULATOR DRAIN KIT
• 15.9. LIFTING EYE
• 16. FIELD CONVERSION KITS
• 16.1. ATTACHMENT MOUNTING KITS
• 16.2. BRAKE AND INCHING PEDAL CONVERSION
• 16.3. SEAT CONVERSION KITS
• 16.4. MISCELLANEOUS CONVERSION KITS
• 16.5. ADD ON OPTION KITS
• 16.6. E-HYDRAULIC CONTROL CONVERSION KITS
• 16.7. HYDRAULIC CONTROL CONVERSIONS
• 16.8. HEADER HOSE CONVERSION KITS TWO STAGE LIMITED FREE-LIFT
• 16.9. HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE-LIFT
• 16.10. AUXILIARY TUBE EXTENSION KIT
• 16.11. LIGHT CONVERSION KITS
• 17. NUMERICAL INDEX
• 18. USER SUPPORT INFORMATION