Yale D809 GLC030-035VX, GLC040SVX Parts Manual 550108484

Description

• Model List:
  • GLC030-035VX, GLC040SVX

• 1. GENERAL TRUCK
• 1.1. COUNTERWEIGHT
• 1.2. OVERHEAD GUARD
• 1.3. SEAT NON SUSPENSION – WITH MANUAL HYDRAULIC CONTROLS
• 1.4. SEAT SEMI SUSPENSION – WITH MANUAL HYDRAULIC CONTROLS
• 1.5. SEAT (FULL SUSPENSION) NON SWIVEL – SHEET 1 OF 4
• 1.6. SEAT (FULL SUSPENSION) SERVICE KITS FOR NON-SWIVEL – SHEET 2 OF 4
• 1.7. SEAT (FULL SUSPENSION) RECLINER AND DAMPER KITS – SHEET 3 OF 4
• 1.8. SEAT (FULL SUSPENSION ATTACHING PARTS) NOT INCLUDED WITH SEAT – SHEET 4 OF 4 WITH MANUAL HYDRAULICS
• 1.9. SEAT (FULL SUSPENSION ATTACHING PARTS) NOT INCLUDED WITH SEAT – SHEET 4 OF 4 WITH ELECTRO-HYDRAULICS
• 1.10. ARMREST ASSEMBLY MINI-LEVER MODULES – FULL SUSPENSION SEAT
• 1.11. FLOORPLATES AND COVERS
• 1.12. COWL MOUNTING
• 1.13. FENDER EXTENSIONS WITH WIDE TREAD
• 1.14. LOAD BACKREST EXTENSION
• 1.15. FORKS BOLZONI OPTIONAL
• 1.16. LABELS HYDRAULIC CONTROL LABELS – CONTROL LEVER
• 1.17. LABELS INTERIOR
• 1.18. LABELS EXTERIOR
• 1.19. MINI LEVER MODULE LABELS HYDRAULIC CONTROL FUNCTIONS
• 2. ENGINE ASSEMBLY (PSI)
• 2.1. EXHAUST WITH CATALYTIC CONVERTER
• 2.2. COOLING SYSTEM 2.4L PSI ENGINE
• 2.3. RADIATOR ASSEMBLY PSI 2.4L
• 2.4. ENGINE ELECTRICAL SYSTEM
• 2.5. ENGINE MOUNTING
• 2.6. BALANCER
• 2.7. CAMSHAFT AND VALVES
• 2.8. CYLINDER BLOCK
• 2.9. CYLINDER HEAD
• 2.10. DCR COOLANT CIRCUIT
• 2.11. DIPSTICK
• 2.12. ECM MOUNT
• 2.13. EXHAUST ADAPTER
• 2.14. EXHAUST MANIFOLD
• 2.15. FRONT COVER AND OIL PAN
• 2.16. FRONT END AUXILIARY DRIVE 2.0L LPG
• 2.17. FUEL REGULATING SYSTEM
• 2.18. IGNITION COIL
• 2.19. INLET HOUSING
• 2.20. INTAKE MANIFOLD LPG
• 2.21. LOCK-OFF VALVE
• 2.22. MIXER/EPR AND PCV AIR HOSES LPG
• 2.23. OIL PUMP AND ATTACHING PARTS
• 2.24. PISTON AND CRANKSHAFT
• 2.25. REMOTE OIL FILTER AND ADAPTER
• 2.26. ROCKER COVER
• 2.27. STARTER
• 2.28. THERMOSTAT AND HOUSING
• 2.29. THROTTLE BODY
• 2.30. TRANSMISSION INTERFACE
• 2.31. WATER OUTLET
• 2.32. WATER PUMP
• 3. FUEL SYSTEM
• 3.1. AIR INTAKE SYSTEM PSI
• 3.2. AIR INTAKE SYSTEM PRE-CLEANER AND DUCT
• 3.3. AIR INTAKE SYSTEM AIR FILTER ASSEMBLY
• 3.4. FUEL SYSTEM PSI LPG – WITH LOW FUEL SENSOR
• 3.5. FUEL SYSTEM PSI LPG – WITHOUT LOW FUEL SENSOR
• 3.6. LPG TANK BRACKET SWING OUT
• 3.7. THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS STANDARD PEDAL
• 3.8. THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS FOOT DIRECTIONAL CONTROL
• 4. ELECTRICAL SYSTEM
• 4.1. ELECTRICAL SYSTEM CHASSIS
• 4.2. POWER DISTRIBUTION MODULE
• 4.3. TRANSMISSION ELECTRICAL
• 4.4. MAST ELECTRICAL TILT SENSOR
• 4.5. COWL ELECTRICAL ELECTRO-HYDRAULIC
• 4.6. COWL ELECTRICAL MANUAL HYDRAULIC
• 4.7. INSTRUMENT CLUSTER
• 4.8. REMOTE KEY SWITCH
• 4.9. IMPACT SENSOR
• 4.10. SEAT BELT SWITCH ADAPTER
• 4.11. LIGHTS WORK, REAR DRIVE, AND BRAKE/TAIL
• 4.12. MINI-LEVER CONTROLS WITH ARMREST – FOUR FUNCTION
• 4.13. MINI-LEVER CONTROLS WITH ARMREST – THREE FUNCTION
• 4.14. ENGINE HARNESS (2.0L LPG) (PSI)
• 4.15. WIRE HARNESS ADAPTER – LOW FUEL PRESSURE
• 4.16. WIRE HARNESS (CHASSIS)
• 4.17. WIRE HARNESS (CHASSIS) WITH SEAT BELT SEQUENCE MODULE
• 4.18. WIRE HARNESS COWL WITH FORWARD/REVERSE LEVER – WITHOUT RETURN TO SET TILT
• 4.19. WIRE HARNESS COWL WITH FORWARD/REVERSE LEVER – WITH HYDRAULIC PUMP SOLENOID
• 4.20. WIRE HARNESS COWL WITH FOOT DIRECTIONAL CONTROL PEDAL – WITH RETURN TO SET TILT
• 4.21. WIRE HARNESS COWL WITH FOOT DIRECTIONAL CONTROL PEDAL – WITH HYDRAULIC PUMP SOLENOID
• 4.22. WIRE HARNESS ELECTRONIC CONTROL VALVE – THREE FUNCTION
• 4.23. WIRE HARNESS ELECTRONIC CONTROL VALVE – FOUR FUNCTION
• 4.24. WIRE HARNESS LIGHTS
• 4.25. WIRE HARNESS LOAD WEIGH
• 4.26. WIRE HARNESS TRANSMISSION – SINGLE SPEED
• 5. TRANSMISSION
• 5.1. TRANSMISSION MOUNT SINGLE SPEED – ALUMINUM CHAIN DRIVE
• 5.2. TORQUE CONVERTER HOUSING AND ATTACHING PARTS SINGLE SPEED – ALUMINUM CHAIN DRIVE
• 5.3. TORQUE CONVERTER PSI ENGINE
• 5.4. TRANSMISSION COOLING
• 5.5. TRANSMISSION HOUSING AND ASSEMBLY SINGLE SPEED – ALUMINUM CHAIN DRIVE
• 5.6. STATOR SUPPORT HOUSING
• 5.7. INPUT/FORWARD CLUTCH SINGLE SPEED TRANSMISSION
• 5.8. COUNTER/REVERSE CLUTCH SINGLE SPEED TRANSMISSION
• 5.9. CHARGE PUMP ASSEMBLY
• 6. Drive Axle
• 6.1. DRIVE AXLE AND ATTACHING PARTS
• 6.2. DRIVE AXLE SHEET 1 OF 3
• 6.3. DRIVE AXLE SHEET 2 OF 3
• 6.4. DRIVE AXLE SHEET 3 OF 3
• 6.5. DRIVE TIRES AND WHEELS SMOOTH
• 6.6. DRIVE TIRES AND WHEELS LUG TREAD
• 7. STEERING SYSTEM
• 7.1. STEERING SYSTEM
• 7.2. STEERING COLUMN ASSEMBLY
• 7.3. STEERING AXLE
• 7.4. STEERING CYLINDER
• 7.5. STEERING CONTROL UNIT
• 7.6. STEER TIRES AND WHEELS
• 8. BRAKE SYSTEM
• 8.1. BRAKE LINKAGE SINGLE PEDAL
• 8.2. BRAKE LINKAGE DUAL PEDAL
• 8.3. MASTER CYLINDER
• 8.4. BRAKE ASSEMBLY
• 8.5. PARK BRAKE
• 9. HYDRAULIC SYSTEM
• 9.1. HYDRAULIC SUPPLY AND RETURN
• 9.2. GEAR PUMP
• 9.3. HYDRAULIC FILTER
• 9.4. TILT, HOIST AND AUXILIARY HOSES
• 9.5. TILT CYLINDER INSTALLATION
• 9.6. TILT CYLINDERS
• 9.7. CONTROL VALVE ASSEMBLY MANUAL CONTROL – THREE AND FOUR FUNCTION
• 9.8. VALVE ASSEMBLY, LIFT AND TILT MANUAL CONTROL VALVE – THREE AND FOUR FUNCTION
• 9.9. AUXILIARY SECTION, ONE AND TWO MANUAL CONTROL VALVE – THREE AND FOUR FUNCTION
• 9.10. OUTLET SECTION MANUAL CONTROL VALVE – THREE AND FOUR FUNCTION
• 9.11. MANUAL VALVE ANTI STALL GROUP
• 9.12. CONTROL VALVE LOCKOUT GROUP MANUAL CONTROL VALVE
• 9.13. HYDRAULIC CONTROL VALVE ELECTRONIC CONTROL – THREE AND FOUR FUNCTION
• 9.14. VALVE ASSEMBLY, LIFT AND LOWER ELECTRONIC VALVE INLET SECTION – THREE AND FOUR FUNCTION
• 9.15. HYDRAULIC CONTROL VALVE ELECTRO HYDRAULIC POPPET VALVE – HOIST AND LOWER
• 9.16. HYDRAULIC CONTROL VALVE ELECTRONIC VALVE TILT SECTION – THREE AND FOUR FUNCTION
• 9.17. HYDRAULIC CONTROL VALVE ELECTRONIC VALVE AUXILIARY ONE SECTION – THREE AND FOUR FUNCTION
• 9.18. HYDRAULIC CONTROL VALVE ELECTRONIC VALVE AUXILIARY TWO SECTION – FOUR FUNCTION
• 9.19. HYDRAULIC CONTROL VALVE ELECTRONIC VALVE OUTLET SECTION
• 9.20. HAND LEVERS THREE FUNCTION – WITHOUT DETENTED LEVERS
• 9.21. HAND LEVERS THREE FUNCTION – WITH DETENTED LEVERS
• 9.22. HAND LEVERS FOUR FUNCTION – WITHOUT DETENTED LEVERS
• 9.23. HAND LEVERS FOUR FUNCTION – WITH DETENTED LEVERS
• 10. Mast-Two Stage Limited Free-Lift
• 10.1. OUTER MAST TWO STAGE LIMITED FREE-LIFT
• 10.2. INNER MAST TWO STAGE LIMITED FREE-LIFT
• 10.3. MAIN LIFT TWO STAGE LIMITED FREE-LIFT
• 10.4. MAIN LIFT CYLINDER RIGHT HAND – TWO STAGE LIMITED FREE-LIFT
• 10.5. MAIN LIFT CYLINDER LEFT HAND – TWO STAGE LIMITED FREE-LIFT
• 11. Mast-Three Stage Full Free-Lift
• 11.1. OUTER MAST THREE STAGE FULL FREE-LIFT
• 11.2. INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT
• 11.3. INNER MAST THREE STAGE FULL FREE-LIFT
• 11.4. MAIN LIFT THREE STAGE FULL FREE-LIFT
• 11.5. FREE-LIFT THREE STAGE FULL FREE-LIFT
• 11.6. MAIN LIFT CYLINDER THREE STAGE FULL FREE-LIFT – RIGHT HAND
• 11.7. MAIN LIFT CYLINDER THREE STAGE FULL FREE-LIFT – LEFT HAND
• 11.8. FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT
• 12. Mast-Two Stage Full Free-Lift
• 12.1. OUTER MAST TWO STAGE FULL FREE-LIFT
• 12.2. INNER MAST TWO STAGE FULL FREE-LIFT
• 12.3. MAIN LIFT TWO STAGE FULL FREE-LIFT
• 12.4. MAIN LIFT CYLINDER RIGHT HAND – TWO STAGE FULL FREE-LIFT
• 12.5. MAIN LIFT CYLINDER LEFT HAND – TWO STAGE FULL FREE-LIFT
• 12.6. FREE-LIFT TWO STAGE FULL FREE-LIFT
• 12.7. FREE-LIFT CYLINDER TWO STAGE FULL FREE-LIFT
• 13. ATTACHMENTS AND HEADER HOSE GROUP
• 13.1. CARRIAGE TWO STAGE LIMITED FREE-LIFT
• 13.2. CARRIAGE THREE STAGE FULL FREE-LIFT
• 13.3. CARRIAGE TWO STAGE FULL FREE-LIFT
• 13.4. HEADER HOSES TWO STAGE LIMITED FREE-LIFT
• 13.5. HEADER HOSES THREE STAGE FULL FREE-LIFT
• 13.6. HEADER HOSES TWO STAGE FULL FREE- LIFT
• 14. OPTIONS
• 14.1. ACCUMULATOR MAST LOAD DAMPENING
• 14.2. AUXILIARY TUBE EXTENSIONS TWO STAGE LIMITED FREE-LIFT
• 14.3. AUXILIARY TUBE EXTENSIONS TWO STAGE FULL FREE-LIFT AND THREE STAGE FULL FREE-LIFT
• 14.4. BACK-UP ALARM
• 14.5. FIRE EXTINGUISHER
• 14.6. FORK POSITIONER ASSEMBLY
• 14.7. INTEGRAL SIDE-SHIFT ASSEMBLY TWO STAGE LIMITED FREE-LIFT
• 14.8. INTEGRAL SIDE-SHIFT ASSEMBLY TWO STAGE FULL FREE-LIFT AND THREE STAGE FULL FREE-LIFT
• 14.9. INTEGRAL SIDE-SHIFT CYLINDER
• 14.10. INTEGRAL SIDE-SHIFT HYDRAULIC HOSES TWO STAGE LIMITED FREE-LIFT
• 14.11. INTEGRAL SIDE-SHIFT HYDRAULIC HOSES TWO STAGE FULL FREE-LIFT AND THREE STAGE FULL FREE-LIFT
• 14.12. INTEGRAL SIDE-SHIFT FORK POSITIONER – THREE STAGE FULL FREE-LIFT
• 14.13. MIRRORS
• 14.14. STROBE LIGHT LED
• 14.15. WIRE HARNESS BACK-UP ALARM
• 15. FIELD CONVERSION KITS
• 15.1. CONVERSION KITS DIRECTION CONTROL
• 15.2. CONVERSION KITS MANUAL HYDRAULIC CONTROLS AND CONTROL VALVES
• 15.3. CONVERSION KITS MINI-LEVER CONTROLS AND CONTROL VALVES
• 15.4. CONVERSION KITS SINGLE TO DUAL PEDAL
• 15.5. CONVERSION KITS START OPTIONS – AM
• 15.6. CONVERSION KITS WIDE TREAD
• 15.7. AUDIBLE ALARM KITS
• 15.8. LIGHT KITS
• 15.9. MISCELLANEOUS
• 15.10. HEADER HOSE CONVERSION KITS TWO STAGE LIMITED FREE-LIFT
• 15.11. HEADER HOSE CONVERSION KITS TWO STAGE FULL FREE-LIFT
• 15.12. HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE-LIFT
• 15.13. AUXILIARY TUBE EXTENSION KIT TWO STAGE LIMITED FREE-LIFT
• 15.14. AUXILIARY TUBE EXTENSION KIT TWO AND THREE STAGE FULL FREE-LIFT
• 15.15. FORK ASSEMBLY KITS
• 16. NUMERICAL INDEX
• 17. USER SUPPORT INFORMATION