Yale D810 GDP-GLP030VX, GDP-GLP035VX, GDP-GLPS040VX Parts Manual 550108574

Description

• Model List:
  • GDP-GLP030VX, GDP-GLP035VX, GDP-GLPS040VX

• 1. GENERAL TRUCK
• 1.1. COUNTERWEIGHT
• 1.2. OVERHEAD GUARD
• 1.3. SEAT NON SUSPENSION – WITH MANUAL HYDRAULIC CONTROLS
• 1.4. SEAT SEMI SUSPENSION – WITH MANUAL HYDRAULIC CONTROLS
• 1.5. SEAT SEMI SUSPENSION – WITH ELECTRO-HYDRAULIC CONTROLS
• 1.6. SEAT (FULL SUSPENSION) MANUAL AND ELECTRO-HYDRAULIC SWIVEL AND NON SWIVEL – SHEET 1 OF 4
• 1.7. SEAT (FULL SUSPENSION) SERVICE KITS FOR NON SWIVEL AND SWIVEL – SHEET 2 OF 4
• 1.8. SEAT (FULL SUSPENSION) RECLINER AND DAMPER KITS – SHEET 3 OF 4
• 1.9. SEAT (FULL SUSPENSION ATTACHING PARTS) NOT INCLUDED WITH SEAT – SHEET 4 OF 4 WITH MANUAL HYDRAULICS
• 1.10. SEAT (FULL SUSPENSION ATTACHING PARTS) NOT INCLUDED WITH SEAT – SHEET 4 OF 4 WITH ELECTRO-HYDRAULICS
• 1.11. ARMREST ASSEMBLY MINI-LEVER MODULES – SEMI-SUSPENSION SEAT WITH HIP RESTRAINTS
• 1.12. ARMREST ASSEMBLY MINI-LEVER MODULES – FULL SUSPENSION SEAT
• 1.13. FLOORPLATES AND COVERS
• 1.14. FENDER EXTENSIONS AND MUD GUARDS
• 1.15. COWL MOUNTING
• 1.16. LOAD BACKREST EXTENSION
• 1.17. LABELS INTERIOR
• 1.18. LABELS EXTERIOR
• 1.19. LABELS HYDRAULIC CONTROL LABELS – CONTROL LEVER
• 1.20. ELECTRONIC LEVER LABELS AUXILIARY SINGLE FUNCTION
• 1.21. ELECTRONIC LEVER LABELS AUXILIARY DUAL FUNCTION
• 1.22. MINI LEVER MODULE LABELS HYDRAULIC CONTROL FUNCTIONS
• 1.23. WEATHER PROTECTION
• 2. ENGINE ASSEMBLY-YANMAR
• 2.1. COOLING SYSTEM YANMAR DIESEL
• 2.2. OVERHEAD EXHAUST YANMAR DIESEL
• 2.3. COUNTERWEIGHT EXHAUST YANMAR DIESEL
• 2.4. ENGINE MOUNTING YANMAR DIESEL
• 2.5. FLYWHEEL AND HOUSING YANMAR DIESEL
• 2.6. FAN ASSEMBLY YANMAR DIESEL
• 2.7. INTAKE AND EXHAUST MANIFOLD YANMAR DIESEL
• 2.8. GEAR HOUSING YANMAR DIESEL
• 2.9. OIL PAN YANMAR DIESEL
• 2.10. CYLINDER HEAD YANMAR DIESEL
• 2.11. CAMSHAFT AND DRIVE GEAR YANMAR DIESEL
• 2.12. CRANKSHAFT AND PISTONS YANMAR DIESEL
• 2.13. CYLINDER BLOCK YANMAR DIESEL
• 2.14. WATER PUMP YANMAR DIESEL
• 2.15. LUBRICATION SYSTEM YANMAR DIESEL
• 3. ENGINE ASSEMBLY-PSI
• 3.1. COOLING SYSTEM 2.0L PSI ENGINE
• 3.2. RADIATOR ASSEMBLY PSI 2.0L
• 3.3. EXHAUST SYSTEM COUNTERWEIGHT EXHAUST WITH CATALYTIC CONVERTER – 2.0L PSI ENGINE
• 3.4. EXHAUST SYSTEM OVERHEAD EXHAUST WITH CATALYTIC CONVERTER – 2.0L PSI ENGINE
• 3.5. ENGINE MOUNTING 2.0L PSI ENGINE
• 3.6. FRONT END AUXILIARY DRIVE 2.0L PSI ENGINE
• 3.7. FLEXPLATE INTERFACE 2.0L PSI ENGINE
• 3.8. IGNITION COIL 2.0L PSI ENGINE
• 3.9. STARTER 2.0L PSI ENGINE
• 3.10. ENGINE ELECTRICAL SYSTEM 2.0L PSI ENGINE
• 3.11. THROTTLE BODY 2.0L PSI ENGINE
• 3.12. MIXER/EPR AND PCV AIR HOSES 2.0L PSI ENGINE
• 3.13. LOCK-OFF VALVE 2.0L PSI ENGINE
• 3.14. FUEL REGULATING SYSTEM 2.0L PSI ENGINE
• 3.15. ECM MOUNT 2.0L PSI ENGINE
• 3.16. DIPSTICK 2.0L PSI ENGINE
• 3.17. EXHAUST ADAPTER 2.0L PSI ENGINE
• 3.18. WATER OUTLET 2.0L PSI ENGINE
• 3.19. THERMOSTAT COVER 2.0L PSI ENGINE
• 3.20. THERMOSTAT AND HOUSING 2.0L PSI ENGINE
• 3.21. WATER BYPASS OUTLET 2.0L PSI ENGINE
• 3.22. INTAKE MANIFOLD 2.0L PSI ENGINE
• 3.23. EXHAUST MANIFOLD 2.0L PSI ENGINE
• 3.24. ROCKER COVER 2.0L PSI ENGINE
• 3.25. CYLINDER HEAD 2.0L PSI ENGINE
• 3.26. CYLINDER BLOCK 2.0L PSI ENGINE
• 3.27. FRONT COVER AND OIL PAN 2.0L PSI ENGINE
• 3.28. PISTON AND CRANKSHAFT 2.0L PSI ENGINE
• 3.29. CAMSHAFT AND VALVES 2.0L PSI ENGINE
• 3.30. TENSIONER AND TIIMING BELT 2.0L PSI ENGINE
• 3.31. OIL PUMP AND ATTACHING PARTS 2.0L PSI ENGINE
• 3.32. REMOTE OIL FILTER AND ADAPTER 2.0L PSI ENGINE
• 3.33. WATER PUMP 2.0L PSI ENGINE
• 4. FUEL SYSTEM-DIESEL
• 4.1. AIR INTAKE SYSTEM YANMAR DIESEL
• 4.2. AIR INTAKE SYSTEM AIR FILTER ASSEMBLY – YANMAR DIESEL
• 4.3. AIR INTAKE SYSTEM PRE-CLEANER AND DUCT
• 4.4. FUEL SYSTEM YANMAR 2.6L DIESEL
• 4.5. FUEL INJECTION YANMAR DIESEL
• 4.6. FUEL FILTER YANMAR DIESEL
• 4.7. THROTTLE CABLE MECHANICAL THROTTLE – YANMAR DIESEL
• 4.8. ELECTRONIC THROTTLE LINKAGE YANMAR DIESEL
• 4.9. FUEL SYSTEM YANMAR 2.6L – DIESEL
• 4.10. THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS STANDARD PEDAL
• 4.11. THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS FOOT DIRECTIONAL CONTROL PEDAL
• 5. FUEL SYSTEM-LPG
• 5.1. AIR INTAKE SYSTEM PSI
• 5.2. AIR INTAKE SYSTEM AIR FILTER ASSEMBLY – LPG
• 5.3. AIR INTAKE SYSTEM PRE-CLEANER AND DUCT
• 5.4. LPG TANK BRACKET SWING OUT
• 5.5. LPG TANK BRACKET SWING OUT, DROP DOWN
• 5.6. FUEL SYSTEM PSI LPG – WITH LOW FUEL SENSOR
• 5.7. FUEL SYSTEM PSI LPG – WITHOUT LOW FUEL SENSOR
• 5.8. THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS STANDARD PEDAL
• 5.9. THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS FOOT DIRECTIONAL CONTROL PEDAL
• 6. ELECTRICAL SYSTEM
• 6.1. ELECTRICAL SYSTEM RH CHASSIS
• 6.2. ENGINE ELECTRICAL SYSTEM YANMAR DIESEL
• 6.3. ALTERNATOR AND MOUNTING YANMAR 2.6L DIESEL
• 6.4. ENGINE ELECTRICAL SYSTEM 2.0L LPG – PSI
• 6.5. BATTERY DISCONNECT 2.0L LPS – PSI
• 6.6. COWL ELECTRICAL MANUAL HYDRAULIC – WITH OPERATOR PRESENCE SYSTEM
• 6.7. COWL ELECTRICAL ELECTRO-HYDRAULIC
• 6.8. IMPACT SENSOR
• 6.9. INSTRUMENT CLUSTER
• 6.10. LOAD WEIGH ELECTRICAL
• 6.11. LIGHTS, REAR DRIVE, AND BRAKE/TAIL
• 6.12. MAST ELECTRICAL TILT SENSOR
• 6.13. POWER DISTRIBUTION MODULE
• 6.14. REMOTE KEY SWITCH
• 6.15. SEAT BELT SWITCH ADAPTER
• 6.16. TRANSMISSION ELECTRICAL SINGLE SPEED
• 6.17. MINI-LEVER CONTROLS WITH ARMREST – THREE FUNCTION
• 6.18. MINI-LEVER CONTROLS WITH ARMREST – FOUR FUNCTION
• 6.19. WIRE HARNESS ALTERNATOR – DIESEL
• 6.20. WIRE HARNESS COWL WITH FOOT DIRECTIONAL CONTROL PEDAL – WITH RETURN TO SET TILT
• 6.21. WIRE HARNESS COWL WITH FORWARD/REVERSE LEVER – WITHOUT RETURN TO SET TILT
• 6.22. WIRE HARNESS COWL WITH FORWARD/REVERSE LEVER – WITH HYDRAULIC PUMP SOLENOID
• 6.23. WIRE HARNESS COWL WITH FOOT DIRECTIONAL CONTROL PEDAL – WITH HYDRAULIC PUMP SOLENOID
• 6.24. WIRE HARNESS ELECTRONIC CONTROL VALVE – THREE FUNCTION
• 6.25. WIRE HARNESS ELECTRONIC CONTROL VALVE – FOUR FUNCTION
• 6.26. WIRE HARNESS ENGINE – PSI 2.0L LPG
• 6.27. WIRE HARNESS ENGINE – YANMAR 2.6L DIESEL
• 6.28. WIRE HARNESS LIGHTS
• 6.29. WIRE HARNESS RH CHASSIS – YANMAR 2.6L DIESEL
• 6.30. WIRE HARNESS RH CHASSIS WITH SEAT BELT SEQUENCE MODULE – YANMAR 2.6L DIESEL
• 6.31. WIRE HARNESS RH CHASSIS – PSI
• 6.32. WIRE HARNESS RH CHASSIS WITH SEAT BELT SEQUENCE MODULE – PSI
• 6.33. WIRE HARNESS TRANSMISSION – SINGLE SPEED
• 7. TRANSMISSION
• 7.1. TRANSMISSION COOLING YANMAR DIESEL
• 7.2. TRANSMISSION COOLING PSI LPG
• 7.3. TORQUE CONVERTER
• 7.4. TRANSMISSION HOUSING AND ASSEMBLY SINGLE SPEED – ALUMINUM CHAIN DRIVE
• 7.5. TORQUE CONVERTER HOUSING AND ATTACHING PARTS SINGLE SPEED – ALUMINUM CHAIN DRIVE
• 7.6. STATOR SUPPORT HOUSING
• 7.7. INPUT/FORWARD CLUTCH SINGLE SPEED TRANSMISSION
• 7.8. COUNTER/REVERSE CLUTCH SINGLE SPEED TRANSMISSION
• 7.9. CHARGE PUMP ASSEMBLY
• 8. Drive Axle
• 8.1. DRIVE AXLE AND ATTACHING PARTS
• 8.2. DRIVE AXLE SHEET 1 OF 3
• 8.3. DRIVE AXLE SHEET 2 OF 3
• 8.4. DRIVE AXLE SHEET 3 OF 3
• 8.5. DRIVE TIRES AND WHEELS
• 8.6. DRIVE TIRES AND WHEELS TRELLEBORG – TWO-PIECE WHEEL
• 9. STEERING SYSTEM
• 9.1. STEERING SYSTEM
• 9.2. STEERING COLUMN AND ATTACHING PARTS LPG – NON-ISOLATED
• 9.3. STEERING COLUMN AND ATTACHING PARTS DIESEL – ISOLATED
• 9.4. STEERING COLUMN ASSEMBLY LPG – NON-ISOLATED
• 9.5. STEERING COLUMN ASSEMBLY DIESEL – ISOLATED
• 9.6. STEERING CONTROL UNIT
• 9.7. STEERING AXLE
• 9.8. STEERING CYLINDER
• 9.9. STEER TIRES AND WHEELS PNEUMATIC RADIAL – TRELLEBORG
• 9.10. STEER TIRES AND WHEELS PNEUMATIC SOLID – MONARCH
• 10. BRAKE SYSTEM
• 10.1. BRAKE LINKAGE SINGLE PEDAL
• 10.2. BRAKE LINKAGE DUAL PEDAL
• 10.3. MASTER CYLINDER
• 10.4. BRAKE ASSEMBLY
• 10.5. PARK BRAKE
• 11. HYDRAULIC SYSTEM
• 11.1. HYDRAULIC SUPPLY AND RETURN
• 11.2. HYDRAULIC FILTER
• 11.3. GEAR PUMP ASSEMBLY CHAIN DRIVE OPTION
• 11.4. TILT/HOIST AND AUXILIARY HOSES
• 11.5. HAND LEVERS THREE FUNCTION – WITHOUT DETENTED LEVERS
• 11.6. HAND LEVERS THREE FUNCTION – WITH DETENTED LEVERS
• 11.7. HAND LEVERS FOUR FUNCTION – WITHOUT DETENTED LEVERS
• 11.8. HAND LEVERS FOUR FUNCTION – WITH DETENTED LEVERS
• 11.9. MANUAL VALVE ANTI STALL GROUP
• 11.10. CONTROL VALVE LOCKOUT GROUP MANUAL CONTROL VALVE
• 11.11. CONTROL VALVE ASSEMBLY MANUAL HYDRAULIC – THREE AND FOUR FUNCTION
• 11.12. VALVE ASSEMBLY, LIFT AND TILT MANUAL HYDRAULIC – THREE AND FOUR FUNCTION
• 11.13. VALVE ASSEMBLY, AUXILIARY SECTIONS MANUAL HYDRAULIC – THREE AND FOUR FUNCTION
• 11.14. VALVE ASSEMBLY, OUTLET SECTION MANUAL HYDRAULIC – THREE AND FOUR FUNCTION
• 11.15. CONTROL VALVE ASSEMBLY ELECTRO-HYDRAULIC – THREE AND FOUR FUNCTION
• 11.16. VALVE ASSEMBLY, INLET SECTION ELECTRO-HYDRAULIC – THREE AND FOUR FUNCTION
• 11.17. VALVE ASSEMBLY, HOIST AND LOWER ELECTRO HYDRAULIC POPPET VALVE – THREE AND FOUR FUNCTION
• 11.18. VALVE ASSEMBLY, TILT SECTION ELECTRO-HYDRAULIC – THREE AND FOUR FUNCTION
• 11.19. VALVE ASSEMBLY, AUXILIARY ONE SECTION ELECTRO-HYDRAULIC – THREE AND FOUR FUNCTION
• 11.20. VALVE ASSEMBLY, AUXILIARY TWO SECTION ELECTRO-HYDRAULIC – FOUR FUNCTION
• 11.21. VALVE ASSEMBLY, OUTLET SECTION ELECTRO-HYDRAULIC – THREE AND FOUR FUNCTION
• 11.22. MAST INSTALLATION
• 11.23. TILT CYLINDERS RIGHT HAND
• 11.24. TILT CYLINDERS LEFT HAND
• 12. Mast-Two Stage Limited Free-Lift
• 12.1. OUTER MAST TWO STAGE LIMITED FREE-LIFT
• 12.2. INNER MAST TWO STAGE LIMITED FREE-LIFT
• 12.3. MAIN LIFT TWO STAGE LIMITED FREE-LIFT
• 12.4. MAIN LIFT CYLINDER RIGHT HAND – TWO STAGE LIMITED FREE-LIFT
• 12.5. MAIN LIFT CYLINDER LEFT HAND – TWO STAGE LIMITED FREE-LIFT
• 13. Mast-Three Stage Full Free-Lift
• 13.1. OUTER MAST THREE STAGE FULL FREE-LIFT
• 13.2. INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT
• 13.3. INNER MAST THREE STAGE FULL FREE-LIFT
• 13.4. MAIN LIFT THREE STAGE FULL FREE-LIFT
• 13.5. FREE-LIFT THREE STAGE FULL FREE-LIFT
• 13.6. MAIN LIFT CYLINDER THREE STAGE FULL FREE-LIFT – RIGHT HAND
• 13.7. MAIN LIFT CYLINDER THREE STAGE FULL FREE-LIFT – LEFT HAND
• 13.8. FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT
• 14. Mast-Two Stage Full Free-Lift
• 14.1. OUTER MAST TWO STAGE FULL FREE-LIFT
• 14.2. INNER MAST TWO STAGE FULL FREE-LIFT
• 14.3. MAIN LIFT TWO STAGE FULL FREE-LIFT
• 14.4. FREE-LIFT TWO STAGE FULL FREE-LIFT
• 14.5. MAIN LIFT CYLINDER RIGHT HAND – TWO STAGE FULL FREE-LIFT
• 14.6. MAIN LIFT CYLINDER LEFT HAND – TWO STAGE FULL FREE-LIFT
• 14.7. FREE-LIFT CYLINDER TWO STAGE FULL FREE-LIFT
• 15. ATTACHMENTS AND HEADER HOSE GROUP
• 15.1. HEADER HOSES TWO STAGE LIMITED FREE-LIFT
• 15.2. HEADER HOSES THREE STAGE FULL FREE-LIFT
• 15.3. HEADER HOSE TWO STAGE FULL FREE- LIFT
• 15.4. CARRIAGE TWO STAGE LIMITED FREE-LIFT
• 15.5. CARRIAGE THREE STAGE FULL FREE-LIFT
• 15.6. CARRIAGE TWO STAGE FULL FREE-LIFT
• 15.7. INTEGRAL SIDE-SHIFT ASSEMBLY TWO STAGE LIMITED FREE-LIFT
• 15.8. INTEGRAL SIDE-SHIFT ASSEMBLY TWO AND THREE STAGE FULL FREE-LIFT
• 15.9. INTEGRAL SIDE-SHIFT CYLINDER
• 15.10. INTEGRAL SIDE-SHIFT HYDRAULIC HOSES TWO STAGE LIMITED FREE-LIFT
• 15.11. INTEGRAL SIDE-SHIFT HYDRAULIC HOSES TWO AND THREE STAGE FULL FREE-LIFT
• 15.12. INTEGRAL SIDE-SHIFT FORK POSITIONER – TWO STAGE LIMITED FREE-LIFT
• 15.13. INTEGRAL SIDE-SHIFT FORK POSITIONER – THREE STAGE FULL FREE-LIFT
• 15.14. FORK POSITIONER ASSEMBLY
• 15.15. AUXILIARY TUBE EXTENSIONS TWO-STAGE LIMITED FREE-LIFT
• 15.16. AUXILIARY TUBE EXTENSIONS TWO STAGE FULL FREE-LIFT AND THREE STAGE FULL FREE-LIFT
• 16. OPTIONS
• 16.1. STROBE LIGHT LED
• 16.2. MIRRORS
• 16.3. FIRE EXTINGUISHER
• 16.4. BACK-UP ALARM
• 16.5. WIRE HARNESS BACK-UP ALARM
• 16.6. ACCUMULATOR MAST LOAD DAMPENING
• 17. FIELD CONVERSION KITS
• 17.1. CONVERSION KIT SINGLE AND DUAL PEDAL
• 17.2. DIRECTIONAL CONTROL CONVERSION
• 17.3. E-HYDRAULIC CONTROL CONVERSION KITS
• 17.4. MANUAL HYDRAULIC CONTROL CONVERSION KITS
• 17.5. HEADER HOSE CONVERSION KITS TWO STAGE LIMITED FREE-LIFT
• 17.6. HEADER HOSE CONVERSION KITS TWO STAGE FULL FREE-LIFT
• 17.7. HEADER HOSE CONVERSTION KITS THREE STAGE FULL FREE-LIFT
• 17.8. AUXILIARY TUBE EXTENSION KIT TWO STAGE LIMITED FREE-LIFT
• 17.9. AUXILIARY TUBE EXTENSION KIT TWO AND THREE STAGE FULL FREE-LIFT
• 17.10. ADD ON OPTION KITS LIGHTS
• 17.11. AUDIBLE ALARM KITS
• 17.12. MISCELLANEOUS KITS
• 17.13. FORK ASSEMBLY KITS
• 17.14. ADD ON OPTIONS FORK POSITIONER
• 17.15. ADD ON TELEMETRY KITS
• 17.16. CONVERSION KITS SWIVEL SEATS – DO NOT USE WITH LOW OVERHEAD GUARD
• 18. NUMERICAL INDEX
• 19. USER SUPPORT INFORMATION